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Product Description:

The automatic pick and place machine TP400V-II is a cost-effective equipment in the SMT industry. It is able to fabricate a variety of components by the integrated vacuum nozzle. The machine can mount SMD chip components above 0402, SOICs, PLCCs, QFP and ICs. The Vision System is compatable with QFP ICs with a pitch of 0.5mm. Beside the round reference, also square square formed and ring hole pads can be recognized as mark point.

Features:

1. Automatic Mount by control of software.
2. Quick PROTEL data import or manual input.
3. Visual + machinery positioning.
4. Visual programming system can identify the reference point automatically to improve the production efficiency and accuracy.
5. The visual programming system can produce X, Y coordinates of all components automatically after confirmed the basic reference points and to complete the mounting process.
6. Unique optical prism and high-definition industrial cameras for placing high-precision components.
7. Equipped with a high-precision quadrate guide rail and smooth gliding arm for improving mounting accuracy.
8. Air suspended head for pick- and place-process.
9. Automatic nozzle replacement system.

Optional:

1. Automatic feeder
2. IC disc
3. Automatic PCB transmission system

Main parts:

1. DC servo motor driving system:
It uses loop DC servo motor driving system for a high precision repeating accuracy and stability.
2. Vision centering system: Vision centering system can mount 0.5mm pitch QFP ICs.
3. No-contact flying centering system: Flying centering system can mount most of SMD components including: 0402, SOICs，PLCCs & QFP ICs.
4. Flexible reference point system (RPS): In addition to the standard round reference point, also a square formed and ring formed PCB pad with a whole can be identified as a reference point.
5. All-purpose automatic feeder: The TP400V-II has 8mm, 12mm, 16mm, 24mm feeders which you can choose to install.
6. Flexible tray-type station: The TP400V can equip 2 trays which helps to mount bulk components under the semi-auto mode.
7. CAD/ Protel data transfer: Besides studying the component coordinate by Camera or keyboard input, you can choose the CAD transfer software WCAD to transfer the PCB’s CAD into pick and place data.
8. Buffering nozzle: Buffering nozzle can adjust the pressure automatically according to different components height to avoid damage due to different component heights or programming errors. It is suitable for various types of pick and place ceramic components and ceramic circuit boards.

Technical Parameter:

Type: TP400V-II (V: industrial camera at bottom)

Max printing size: 400×350mm

Max moving range: 400×630mm

Z axis max moving range: 70mm

Typical mounting speed: 2000-2800cph

Max mounting speed: 3500cph

Mounting accuracy: ±0.05mm

Component available: SMD components > 0402 and SOICs、PLCCs、QFP ICs < 38mm

Positioning method: Visual positioning

Programming method: Video study/ keyboards input/ data import

Driving way: Y-axis uses industrial synchronous belt drive, X-axis uses imported high precision lead screw.

Automatic Feeder: 8mm, 12mm, 16mm, 24mm feeder

Feeder Number: 1. Place 72 pieces of 8MM feeder CFTA-08S, 36 pieces at the front and back side.
2. Place 60 pieces of 8MM feeder GFTA-08S, 30 pieces at the front and back side.

PCB board input system: Automatic (Standard configuration)

Automatic Nozzle changing system: Automatic (Standard configuration)

IC tray number: 2

Operation system: WINDOWS XP

Compressed air: 80psi (0.5Mpa)

Power supply: 220V, 50Hz, 3kw

Weight: 310kg

Dimension: 1280×1410×750mm

1. Applications of testing machine
This machine is applicable to metal, cementing compound, tubes, sectional bars, aerospace, petrochemical, waterproof rolls, wire and cable, textile, fiber, rubber, ceramics, food, mechanical packaging, geo-textile, film, wood, paper and other industries and quality supervision department, and it also can be used in college for teaching demonstration.
2. Features of testing machine
1) Adopting aluminum alloy cover, with attractive streamline structure
 2) Mainly used to test mechanical properties for metal, non-metal and composite materials
 3) Adopting precision auto control and data acquisition system to realize fully digital adjustment to data acquisition and control process. During test, it can test max. Bearing tensile force, compression force, tensile strength, deformation, elongation, yield point and other technical specifications
 4) After test, the above parameters can be calculated automatically through main controller according to the test parameters, which are set before test and meantime display the corresponding test results. All test parameters can be saved and inquired after test, also can be printed out.
 5) With remote control box to realize speed adjustment of crossbeam, flexibly and freely switched
 6) With functions of automatic return to original position, intelligently, efficiently, quickly
 7) With limit position function of any working position and over voltage, over current protection functions, reliable and safe
 8) With many control modes of constant speed control to force, stress, deformation, strain and low cycle and user self-programming control
 9) Switch among many test curves: stress-strain curve, load-deformation curve, load-displacement curve, load-time curve, deformation-time curve, displacement-time curve. Partial enlargement, overlap and comparison.