Specification
Material : polyurethane coated wire rope
Aperture shape :square or rectangular
Aperture range : 2mm to big
Wire rope diameter range : 1.5mm to big
Description
Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens.
The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering.
This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required.
The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top,
running in a cross-flow orientation, or positioned underneath the rope with the wire.
Features
Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck.
Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths.
The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction.
The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer
periods between changeover and less downtime during busy screening periods.
The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes,
similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
The construction varies with either fully or partially welded wires.Sheets of poly can also be welded on for impact protection or enhanced abrasion
protection along the hooks.
Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.
Parameters
Material: SUS334L SUS316L
layers: single layer, 2 to 3 layers, 5 layers and 6 layers or customized
Sheet size customized
Features
1.Uniform pore size
2.High temperature resistance and corrosion resistance
3.Cleanable and Reusable
4.Micron-level pore size
Different layers has different performance characteristics
Single layer sintered wire mesh is formed by diffusion bonding, resulting in a permanent geometric shape, pore size and filtration level. It is a cost-effective alternative to mesh filters and commonly found in disc, ring, and simple cylindrical shapes.
Two to three layers of sintered wire mesh have good mechanical strength and medium-sized pores, suitable for manufacturing pleated cylindrical filters, candle filters, and sintered discs. This type of sintered wire mesh has a filtering layer with the desired pore size sandwiched between outer and inner protection layers.
Five-layer sintered wire mesh consists of one layer of fine woven wire mesh sandwiched between two layers of coarser woven wire mesh protection layers. These three layers of woven wire mesh are then sintered together with two support layers to enhance the filtration performance. This type of sintered metal wire mesh laminated plate has a wide range of applications in chemical processing, food and beverage, pharmaceuticals, transportation, and is used for liquid and gas filtration, fluidized beds, and other applications.
Application
Oil and gas production
Chemical industry
Food
Aerospace
Polymer filtration
Energy and Nuclear Power
Product Introduction
The stainless steel wire mesh sintered filter element is a derivative product of stainless steel sintered mesh. In this filter material, the wire woven mesh is laminated and vacuum sintering to create a multilayer wire mesh, which is strong mechanically.
The stainless steel metal sintered mesh filter structure generally contains five layers, which are divided into five parts: protective layer, filter layer, separation layer, support layer and reinforcement layer. The standard five-layer screen thickness is 1.7mm.Thermal and processability, it is a filter material with good filtering effect, high strength and long service life.
Product parameters
Name: Stainless steel wire mesh sintered filter element with high mechanical strength for oil pipeline filtration
Structure: standard five layers
Filtration accuracy: 2-200m
Working temperature: -200-650
Size: customized
Filtration accuracy: 1-200 microns
Product Features
1. High mechanical strength
2. High temperature resistance, corrosion resistance
3. High filtering precision
4. Strong and durable
5. Easy to process
6. Easy to install.
Applications
Mainly used for pipeline filtration in petrochemical industry.
A manufacturer of wire mesh Hexagonal wire netting is also known as chicken wire mesh, poultry wire netting etc.
Material: low carbon steel wire, stainless steel wire, PVC coated wire, red copper wire
Weaving: twist, reverse twist, double twist, first after plating, first after plating, and hot dip galvanized, zinc aluminum alloy, electric galvanized, PVC plastic and so on.
Features: solid structure, flat surface, with good corrosion resistance, oxidation resistance and other characteristics
Usage: used for feeding chicken, duck, goose, rabbit and zoo fence, mechanical equipment protection, highway guardrail, sports place fence, road green belt protection net. The screen in the production of box like container, filled with stone cage, can be used to protect and support the seawall, hillside, road and bridge, reservoirs and other civil engineering, flood control and flood resistance is the best material.
Sintered wire cloth laminate is a product made by laminating and sintering one or more pieces of wire mesh (the steel wires of the wire mesh are welded together). It is a kind of metal filter product that can well balance strength, pore diameter, and pressure. It is usually rated according to the particle size it will retain, either on an absolute micron scale or a nominal micron scale, expressed in microns.
wire cloth laminates are permanently bonded under precise diffusion bonding (sintering) conditions, resulting in strong monolithic materials used in a variety of engineering applications ranging from industrial filtration to aerospace transpiration cooling.
Product parameters
Materials: 304, 304L, 316, 316L (also Inconel 600 and 625, Monel and Hastalloy upon request)
Weaving method: Plain weave, Twill weave, Dutch weave
Uses: Used for filter accessories in chemical industry, medicine, petroleum, communication, scientific research units, etc.
Filtration accuracy (m): 2, 5, 10, 20, 40, 75, 100, 150, 200
Standard five-layer thickness: 1.7mm
Features
1. Wide operating temperature range
It can work safely and permanently in the temperature range of -270-600 C.
2. Stable material performance
Due to the stable performance of the stainless steel material, no harmful substances will be separated no matter at high temperature or low temperature.
3. Strong corrosion resistance
It has high corrosion resistance and will not be damaged under acid and alkaline conditions.
4. It has a lengthy lifespan and can be used repeatedly.
It can be easily cleaned, providing a longer service life.
Applications
Pre-filter
Collects large foreign objects to protect and extend main filter life
Surface filtration
Sintered metal filters are used for internal filtration (depth filtration) and sintered wire mesh for surface filtration.
Silencer
The silencer made of sintered wire mesh has a small pressure loss, and the sound does not propagate in a straight line, but needs to go through a complicated flow path, so the noise reduction effect can be expected.
Explosion-proof filter
The explosion-proof filter using sintered metal mesh, the flame arrester has a fire extinguishing effect through fine holes, transmits internal pressure through the continuous pores of the sintered metal filter, and has excellent strength due to the bonding between metal materials.
Types Black titanium wire mesh ; bright titanium wire mesh
Mesh count Plain weave up to 100 mesh
Dutch weave up to 70 400 mesh
Mesh widt 5-2000mm,can be customized
Features
Low density and high specific strength
Excellent corrosion resistance, in the corrosion environment, it will form an oxidation film layer to protect wire msh from being corroded.
Applications
Shipbuilding , war industry manufacturing , chemical filter , mechanical filter , desalination filter , high temperature vacuum equipment , and medicine filtration industries ect.
Sample
Free , available
Customized
Mesh count , wire diameter, and mesh width ,length can be customized
