About Rotary Furnace
The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as:
•Equipment scalable for installing higher capacities
•Recovers all lead in one production cycle
•Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material
•Requires addition of certain consumables
•Can be fired with various fuels
•Generates high Pollution both as Flue Gases & Fugitive Emissions
Description of Rotary Furnace
It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content.
Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace.
A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications :
•Outside dimensions of the Rotary
•Shell dia : 2075mm
•Shell length : 2500mm
•Total length : 4500mm
•Charging dia : 450mm
•Exhaust side dia : 450mm
•Refractory thickness : 200mm
•Fuel : Furnace Oil
•Burner : Model 4 A Make: Wesman with complete assembly
•FD Fan capacity : 550 cmh at 44mm of WG
•Gear Box in drive : 8”, 1:40 Ratio
•Motor in drive : 15.0 HP x 960 RPM
•Structure used for base : ISMC 250 x 80
Advantages
•Recovers 100% lead in the first operation.
•Slag produced is lead free.
•Equipment can be scaled up for higher production capacities.
Disadvantages
•Many chemicals are required for operation.
•High power consumption.
•Difficult to produce low Antimony lead suitable for soft lead purposes.
•Fugitive Emissions need to be captured in addition to flue gases.
•Need skilled operators and careful maintenance.
Supplier: Garnet sand, silica sand, quartz sand, gbfs, ggbfs, fly ash, stone aggregates, basalt, gabbro, talc, dolomite, micro silica, silica fume, manganese ore, manganese oxide, manganese dioxide, manganese sulphate, lime stone, gypsum, salt, bauxite, bentonite, kaolin ore, calcined china clay, washed kaolin, industrial salt, table salt, raw salt, washed salt, salt tablet, iodised salt, free flow salt, wood pellets, blast furnace slag, copper slag
Services: Manufacturer, processor, packaging and trading
Buyer: Bitumen, sulphur, glycerine, pao, pad, palm kernel cake
Supplier: Solvent distillation plant , ethanol distillation plant , etp, water treatment plant , effluent treatment plant, evaporator , dryer, zld plant, lab equipment supplier, lab chemical supplier, industrial equipment , storage tank , bulk tank, petrochemical plant, ethyl acetate distillation plant, supplier of chemicals, reactor , pressure vessel , instruments, plc panel ,dcs panel, mcc panel , steam boiler, agitator tank, mixing tank, blending tank, bottling plant , vodka plant , ena distillation plant , fermentation plant , cooking plant, cpu plant, dg set, dpr report. etc, industrial dryer, industrial storage tanks, lab equipment, bio cng plant, biogas plant, bioreactor, sludge settling tank, wash settling tanks, pre fermenters, culture vessel, blender, blending tank, agitator, mixing tank, shell and tube heat exchanger, reboiler, reactor, mcc electrical panel, pressure vessel, evaporator, industrial dryer, beer plant, brewery plant, ethanol distillery , grain alcohol distiller plant
Supplier: Our product ranges of different verticals .
chemicals pet coke, urea, coal, sulphur granules, npk, ammonium sulphate, pure aluminium, meg, deg, teg, mea, dea, tea, sulphuric acid, etc
fertilizer npk, urea, ammonium sulphate
specialties metal cutting additives, water treatment chemicals ro antiscalant, non oxidising biocide glutaraldehyde, textile chemicals
ecofriendly products coconut fibre, coconut pith, bentonite clay (bleaching earth), etc
plant design and supply engineering service and material supply, electrical and instrumentation bulk, automation , telecom, piping , engineering skids, rotary (small size) , epc for lubricant batch plants
medical items :syringes (luer slip), hypodermic needles
technical consultancy for setting up of laboratory r & d (state of art facility) and qc for lubricants, fuel and petrochemicals
Services: Trading house, sourcing agents, business house, , chemicals, petrochemicals, plant design and supplies, technical consultancy
Supplier: Deals in activated carbon powder, granular activated carbon, sawdust, wood sawdust, biomass briquettes, white coal, iron ore, laterite, spices, raw salt, sea salt, common salt, refined salt, bleaching earth, mill scale, hms scrap, low ash metallurgical coke, marine gypsum, silica sand, silica flour, quartz, hematite powder, bentonite powder, china clay, quartz sand, fly ash, kaolin clay.Indonesian coal, South African coal, coke fines, ground granulated blast furnace slag ,coal based activated carbon, zinc ash, zinc dust, zinc, coal dust, earthing coal, coke breeze, talc powder, dolochar, gypsum powder, plaster of pairs, aggregate, marine gypsum, gypsum powder, pop & coke fines, chemical gypsum,saw dust ,washed marine gypsum, quartz powder excavator, ggbfs, granulated blast furnace slag, fly ash, iron mill scale, bleaching carbon
