Five-Layer Mesh Filter Elements

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.
Features
1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear.
2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments.
3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications.
4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments.
5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications.
Application aspects and industries
Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break.
Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.

316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity.

The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required.


Parameters
Material:� Stainless steel 316 L
Filtration accuracy:� 50 microns
Heat resistance:� 600 �°C
Size: Diameter95mm*Thickness6.0mm


Features
Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear.
High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required.
Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern.
Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications.

Applications
The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.

SUS316L five-layer sintered filter mesh is a widely used sintered mesh with standard structure. It is a new type of filter material made by stacking five layers of stainless steel sintered mesh in sequence and vacuum sintering. Generally, it is a five-layer structure, which is divided into five parts: protection layer, filter control layer, dispersion layer, support skeleton layer, and skeleton layer.
The standard five-layer sintered mesh filter has the characteristics of strong corrosion resistance, good permeability, high strength, easy cleaning and back cleaning, uniform filtration accuracy, hygienic and clean filter material, and no shedding of the wire mesh.
Sintered mesh has a wide range of applications, suitable for various filtration, separation, fluid bed, powder transportation, dust removal and explosion protection, and can be used in petrochemical industry, metallurgical industry, pharmaceutical industry, water treatment, food industry, environmental protection, machinery industry and other industries.
Product parameters
Standard thickness: 1.7MM
Standard material: stainless steel 304, 316, 316L
Standard size: 500*1000MM, 600*1200MM, 1000*1200MM
Note: On the basis of 5 layers of sintered mesh, add a layer of 12 mesh screen to become 6 layers of sintered mesh, with a thickness of 3.5MM, better pressure resistance.
Five-layer structure display
Features
1. Strong tensile strength and stiffness
It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use.
2. Consistent and uniform precision
It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use.
3. A wide range of applications
It can be utilized in temperatures ranging from -200 �°C to 600 �°C, as well as for acid and alkali filtration.
4. Outstanding cleaning performance
It has a good countercurrent cleaning effect, can be used frequently, and has a long service life (it can be cleaned by countercurrent water, filtrate, ultrasonic, melting, baking, etc.).
5. Excellent performance
Excellent mechanical performance, pressure and suction filtration, ability to satisfy various filtration needs, and ease of operation.
Application fields
1. In the machinery business, precise filtration of different hydraulic fluid lubricants;
2. Filtration, washing, and drying of materials in the pharmaceutical business; filtration and purification of various polymer melts in the chemical fiber film industry; filtration of various high-temperature and corrosive liquids in the petrochemical industry;
3. Use of fluidized plates in the steel sector and gas homogenization in the powder business;
4. Distributors of electrical appliances that are explosion-proof, etc.

Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life.

The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive.

Parameter
Material: stainless steel 304, 304L, 316, 316L
Length: 10-1500mm
Diameter: 10-80mm
Wall thickness: 10-50mm
Filtration accuracy: 0.2-300um
Layers: Single, 2 to 3, 5-layer & 6-layer or customized
Porosity: 35%-80%
Service temperature: -200 C to 1000 C

Features:
1.) Better mechanical properties;
2.) Good stable pore size;
3.) Easy cleaning, reusable and durable;
4.) Stable pore shapes for perfect permeability;
5.) Reliable quality, big particles filtration;
6.) Attractive surface;
7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling;
Application
1.) Oil & Gas production
2.) Water treatment;
3.) Food and beverage;
 4.) Pharmacy;
 5.) Chemical industry;
6.) Polymer filtration;
 7.) Refine;
 8.) Energy & nuclear.

Process Description
Through a number of technological procedures, sintered wire mesh is created. To achieve adequate contact at wire mesh intersections, precision woven wire mesh is evenly calendered.Then, under mechanical pressure in unique fixtures inside a hot furnace, one or more layers of this calendered web are laminated. The furnace is heated to the sintering temperature while being surrounded by a special environment of inert gas.The individual wires and each layer of wire have been bonded together after being carefully cooled, making the mesh solid. Compared to ceramics and sintered metal powder/particles, it has more favorable overall characteristics. Sintered mesh filters are very durable.
The filter element, which is simple to maintain and has a long lifespan, can be created without the need for internal assistance.

Product Introduction

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperatures. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Multi-layer metal sintered mesh filter elements are widely used in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation) in machinery ships, petroleum, chemical industry, power plants, fuel, pharmaceuticals, food and other industries, such as oil sand separation in oil fields ; high temperature gas dust removal; beverage filtration; oil filtration and water treatment, etc.


Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.

All Filters Available According to requirement with Core and Without Core

Fasteners are the general term of the class of mechanical parts used in fastening two or more parts (or components) into a whole. It is widely used in energy, electronics, electrical appliances, machinery, chemical, metallurgy, mold, hydraulic and other industries, at the same time, in various kinds of machinery, equipment, vehicles, ships, railway, bridge, construction, structure, tools, instruments, chemical, instruments and supplies, you can see all kinds of fasteners, is the most widely used mechanical foundation parts. It is characterized by a wide variety of variety specifications, different performance uses, and a very high degree of standardization, series, and generalization. Therefore, a class of fasteners that already have national standards is called standard fasteners, or simply standard ones.