Multi-Layer Metal Sintered Mesh Filter Element

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break. Product parameters Material: stainless steel 304 or 316L; Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable); Filtration accuracy: 2um-300um; Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer. Features 1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear. 2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments. 3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications. 4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments. 5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications. Application aspects and industries Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break. Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.

Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters. Parameters Material: SUS334L SUS316L layers: single layer, 2 to 3 layers, 5 layers and 6 layers or customized Sheet size customized Features 1.Uniform pore size 2.High temperature resistance and corrosion resistance 3.Cleanable and Reusable 4.Micron-level pore size Different layers has different performance characteristics Single layer sintered wire mesh is formed by diffusion bonding, resulting in a permanent geometric shape, pore size and filtration level. It is a cost-effective alternative to mesh filters and commonly found in disc, ring, and simple cylindrical shapes. Two to three layers of sintered wire mesh have good mechanical strength and medium-sized pores, suitable for manufacturing pleated cylindrical filters, candle filters, and sintered discs. This type of sintered wire mesh has a filtering layer with the desired pore size sandwiched between outer and inner protection layers. Five-layer sintered wire mesh consists of one layer of fine woven wire mesh sandwiched between two layers of coarser woven wire mesh protection layers. These three layers of woven wire mesh are then sintered together with two support layers to enhance the filtration performance. This type of sintered metal wire mesh laminated plate has a wide range of applications in chemical processing, food and beverage, pharmaceuticals, transportation, and is used for liquid and gas filtration, fluidized beds, and other applications. Application Oil and gas production Chemical industry Food Aerospace Polymer filtration Energy and Nuclear Power

Product Introduction Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters. Due to their stability, mechanical strength, and durability, multi-layer sintered metal mesh filters can be made into various sintered filter elements, such as cylinders, filter cartridges, candles, and discs. TOPTITECH provides customized sintered wire mesh filters to meet your specific requirements. We are committed to providing customers with high-quality filtration solutions, ensuring stability and efficiency in various applications. Parameters Material: SUS334L SUS316L layers: single layer, 2 to 3 layers, 5 layers, and 6 layers or customized Sheet sizeï¼?18" �? 48" 24" �? 48" customized Application Oil and gas production Drug Chemical industry Food Aerospace Polymer filtration Energy and Nuclear Power

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Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life. The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive. Parameter Material: stainless steel 304, 304L, 316, 316L Length: 10-1500mm Diameter: 10-80mm Wall thickness: 10-50mm Filtration accuracy: 0.2-300um Layers: Single, 2 to 3, 5-layer & 6-layer or customized Porosity: 35%-80% Service temperature: -200 C to 1000 C Features: 1.) Better mechanical properties; 2.) Good stable pore size; 3.) Easy cleaning, reusable and durable; 4.) Stable pore shapes for perfect permeability; 5.) Reliable quality, big particles filtration; 6.) Attractive surface; 7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling; Application 1.) Oil & Gas production 2.) Water treatment; 3.) Food and beverage;  4.) Pharmacy;  5.) Chemical industry; 6.) Polymer filtration;  7.) Refine;  8.) Energy & nuclear. Process Description Through a number of technological procedures, sintered wire mesh is created. To achieve adequate contact at wire mesh intersections, precision woven wire mesh is evenly calendered.Then, under mechanical pressure in unique fixtures inside a hot furnace, one or more layers of this calendered web are laminated. The furnace is heated to the sintering temperature while being surrounded by a special environment of inert gas.The individual wires and each layer of wire have been bonded together after being carefully cooled, making the mesh solid. Compared to ceramics and sintered metal powder/particles, it has more favorable overall characteristics. Sintered mesh filters are very durable. The filter element, which is simple to maintain and has a long lifespan, can be created without the need for internal assistance.

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Sintered Mesh Filter Element Feature 1. Sintered mesh filter element is surface filtration 2. Sintered mesh filter element is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth 3. Sintered mesh filter element has uniform pore size distribution 4. Wire mesh will not shed in filtration process 5. High compression strength 6. High mechanical strength 7. High rigidity 8. High abrasion resistance 9. Good durability against most liquids, gases and aggressive steam 10. High temperature resistance 11. High filter rating accuracy 12. High filter efficiency 13. Good corrosion resistance 14. Washable and Cleanable 15. Reusable 16. Long service life Sintered Mesh Filter Element Technical Parameter Raw Material: SS 316L, SS 304 Filter Media: ZWEN Sintered Wire Mesh Filter Rating: 0.5-300 Microns Filter Efficiency: > 99.99 % Operation Temperature: â?¤ 816 Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others Gasket: PTFE, Viton, Silicone, Buna-n, EPDM Connector: 1. DOE 2. 220 3. 222 4. 226 5. Thread (NPT,BSP,G,M,R) 6. Flange 7. Special customization Application Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2�¼m to 100�¼m, and porosity between 35% to 60%. Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption. Products Parameters Material: S304/SS316L Outer diameter: 5~300mm Length: 10~1000mm (more than 1000mm can be welded) Filtration accuracy: 0.2um~100um Surface treatment Polished Inlet/outlet connection Screw thread, flange Features durability, corrosion resistance, and high-temperature tolerance can be cleaned and reused multiple times Additionally, the polishing process helps to create a smoother surface, which can improve the filter's efficiency and reduce the risk of clogging. Compatibility: Polish stainless steel filters are compatible with a wide range of liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments. Products Applications Food Industry: Polish stainless steel filters are commonly used in the food industry to remove contaminants such as bacteria, yeast, and sediment from liquids. They are used in various applications, including filtering wine and beer, filtering cooking oil, and clarifying juices and syrups. Pharmaceutical Industry: In the pharmaceutical industry, Polish stainless steel filters are used to remove impurities and particles from liquids used in drug production. They are also used in sterile filtration to remove microorganisms and other contaminants from pharmaceutical solutions. Water Treatment: Polish stainless steel filters are used in water treatment to remove impurities and particles from water. They are commonly used to filter drinking water, wastewater, and industrial process water. Compatibility with Extreme Temperatures: Polish stainless steel filters are compatible with extreme temperatures, making them suitable for use in high-temperature applications. They can withstand temperatures up to 1000 F (538 C) and are commonly used in applications such as high-temperature gas filtration.