Fly ash, also known as flue-ash is a residue which is generated during combustion and consists of fine particles. There are impurities in coal which mostly consist of clays, limestone and dolomite particles. These turn up into ash as they cannot be completely burned.
Fly ash is useful in a number of ways and is one of the most researched upon mineral source. It is mainly a pozzolanic substance which contains aluminum and silicon material which in return due to the presence of water can take form of cement.
A lot of research and development initiative have been taken place across the globe to build and develop technologies that can utilize the full potential of fly ash. Royal Mineral takes care to ensure flawless production stages.
Fly ash is a by-product of coal burning at the utility plants. As coal is burned, non-combustible mineral impurities in coal evaporate andcondense into tiny particles of glass, almost totally spherical inshape. The individual particles are very small, like talcum powderand are carried up and out of the boiler in the flow of exhaust gasesleaving the boiler after the coal is consumed.
The fly ash particlesare removed from the exhaust stream in bag houses or electrostatic precipitators and then stored for later shipment
The difference between fly ash and Portland cement becomes apparentunder a microscope. Fly ash particles are almost totally spherical inshape allowing them to flow and blend freely in mixture. Thatcapability is one of the properties making fly ash adesirable admixture of concrete.
Fly Ash is a fine, powdery byproduct produced form burning pulverized coal in thermal power plants for producing electricity. It primarily consists of silica, alumina and iron oxide. Due to its pozzolanic properties. Fly ash is widely used in making concrete, blocks, bricks, and road base materials. It enhances workability, durability, and reduce water consumption. Using fly ash helps in waste management and reduces pollution.
Applications
Fly Ash used as a Pozzolana in Cement, Cement Mortar and Concrete and as an admixture in Mortar and Concrete/ as a part of cement replacement.
1) Cement Production
2) Ready Mix Concrete
3) Self- Compacting Concrete
4) Mass Concrete
5) Roller Compacted Concrete
6) Lightweight Concrete
Fly ash is a fine particulate residue generated during the combustion of pulverized coal in thermal power plants. Pulverisation involves grinding coal into a very fine powder to ensure more efficient and complete combustion.
When coal is burned, non-combustible minerals in the fuelâ??such as silica, alumina, and ironâ??melt and fuse into tiny glass-like particles. These particles are carried away with flue gases and are captured using electrostatic precipitators or bag filters, resulting in what is known as fly ash. The material is ideal for use in cement, concrete, AAC blocks, and other construction applications.
Coal Fly Ash
CFA could be used in huge quantities in two areas: ash dyke construction and low-lying region filling [26,27,28]. In several affluent countries, CFA has been utilized successfully as a structural filler.
Fly ash is one of the residues generated in combustion, and comprises the fine particles that rise with the flue gases. Ash which does not rise is termed bottom ash. In an industrial context, fly ash usually refers to ash produced during combustion of coal. Fly ash is generally captured by electrostatic precipitators or other particle filtration equipments before the flue gases reach the chimneys of coal-fired power plants, and together with bottom ash removed from the bottom of the furnace is in this case jointly known as coal ash. Depending upon the source and makeup of the coal being burned, the components of fly ash vary considerably, but all fly ash includes substantial amounts of silicon dioxide (SiO2) (both amorphous and crystalline), being endemic ingredients in many coal-bearing rock strata.
Advantages to Fly ash
Greater long term strength
Improve Workability
Excellent Thermal Insulation
Reduce Permeability
Low heat of hydration
Increased sulphate resistance
Increased corrosion resistance
Reduced Alkali - Aggregate Reaction
Fly ash is very good resource material. It can advantageously used in cement and concrete works as well as fill applications. Flyash is transported to fly ash storage silo. Fly ash is loaded in close tankers and transported to RMC plants. Fly ash is also available in bags.
Portland cement when mixed with water produce cementitious material in this process free lime is also liberated. This free lime cause of porosity in concrete, however if fly ash available in the mix, free lime will reacts with fly ash to produce additional cementitious materials which produce additional strength and make the concrete denser, thus increase its durability, the present of fly ash also helps reducing heat of hydration.
