Filter cage welding machine
Bad welding detection, auto re-welding
Auto cage removal
54 cage pitch settings
Ss ms & gi wires
Filter cage welding machine
Cage welding machine - round/oval/star/conical
1. Weld galvanized(gi) wire direcly without damaging zinc plating
2. 25 cages/hr for 24-wire, 6m cage
3. Bad weld detection, auto re-weld
4. Linear bearing rail, better cage precision
5. Work with stainless steel, mild steel and galvanized steel wires, as well as different wire conditions
6. 54 groups of ring pitch(space) setting on touch screen
7. Touch screen control
8. Short pitch compensation, ensures enough space for inserting rings
9. Auto cage removal/unlocking
10. Cage pulled by step motor, ring space precision is 0.1mm; pulling speed is 0.4m/s
Input voltage: 380v(2-phase) or specified by customer
Power frequency: 50/60hz
Power capacity: 80kva
Instant power in sync mode: 36kva
Instant power in async(time-sharing) mode: 18kva
Transformers: 2sets
Air pressure: 0.6-0.8mpa
Air flow: 300l/min
Cooling method: natural cooling
Weight: about 1000kg
Automatic ring making machine
1200pcs/hour for ring OD150mm.
Cage welding machine
High throughput and easier operation.
Automatic ring making machine for filter cage
This combined machine features high throughput and easier operation.
Model: r-6-300
Input voltage: 380v(3-phase) or customized
Power freq.: 50/60hz
Rated power: 18kva
Cooling: natural cooling
Air flow: 250l/min
Air pressure: 0.6-0.8mpa
Wire thickness: 2.8mm-6mm
Max ring diameter: 300mm
Min ring diameter: a. 88mm (wire thickness less than 4mm) b. 90mm (wire thickness between 4 mm and 5mm) c. 105mm (wire thickness between 5mm and 6mm)
Throughput: about 1200pcs/hour(for ring diameter 150mm)
Ring diameter tolerance: less than 0.16mm
Weight: 1200kg
Features:
2nd generation ring making and welding machine r-6-300
Two years ago, the release of ring making and welding integrated machine had been the first of its kind in china; now, the 2nd generation machine is even more powerful:
1. High precision: intelligent "s" shape speed curve, the encoder and the servo motor form a closed-loop wire feeding control system, secure a diameter tolerance less than 0.16mm, eventually solve the ring precision issues inherent in
Ring making machine,
Model: DQ1000K
Input voltage: 380V (3-phase)
Power freq.: 50Hz/60Hz
Rated power: 2.2KVA
Ring diameter: less than 500mm
Wire thickness: 2.8-6mm
Ring diameter: 90-400mm
Cooling method: water cooling
Features
Hydraulic motor transmission, input power only 2.2KVA, smooth, fast and accurate loading, forward or reverse rotation
Electromagnetic oil valve, high-end oil pump with custom made oil disk provides stable oil pressure and variable speed
Capable of saving up to 15 parameters, works easily with different ring radiuses and arcs
Digital display, good for accurate and fast control
6-digit counter, easy to manage order quantity
Reserved connector for extended functions
Note: if input voltage is not 380V, a 3KVA 3-phase transformer is needed.
Fully automatic CNC steel cage roll welding machine
Rebar cage roll welding machine is a kind of equipment controlled by PLC to produce rebar cage. The emergence of CNC steel cage roll welding machine has improved the efficiency of the manufacture of bridges and high-speed rails in China. It has several characteristics, and the processing speed is fast: under normal circumstances, the preparation and welding parts are divided into 5 shifts in two shifts, and 10 people can process more than 20 units12-meter-long finished cages a day (spare, roll welding, reinforced Rib installation, etc.), the working efficiency is very high. The processing quality is stable and reliable: due to the use of CNC mechanized operations, the spacing between the main ribs and the winding ribs is uniform, the diameter of the steel cage is the same, and the product quality fully meets the specifications. During the actual manual production of reinforced cages, the engineering supervisors go to the processing site for inspection almost every day, and after using CNC machining, the supervisors have exempted the mechanically processed products. After using mechanical welding, the material is saved to a greater extent and the construction cost is reduced. Due to the uniform spacing of the main ribs, when the finished reinforced cage is piled, multiple reinforced cages are very accurate when overlapped, saving hoisting time. The mechanical processing of finished steel cage products is guaranteed in terms of quality control. If it is matched with the automatic welding robot produced by Shandong Zhongji Luyuan Machinery Company, one to two people can produce standardized steel cage.
Working Principle
The main ribs of the reinforcement cage pass through the corresponding circular holes of the fixed rotating disk to the corresponding holes of the mobile rotating disk for fixing
The end of the rib is first welded to a main rib and welded at the same time, thereby forming a product reinforcement cage.
Guaranteed Quality And Precision Of Finished Products
Since the reinforcement cage has very high requirements on the accuracy of the distance between the main reinforcement and the winding reinforcement, traditional manual welding cannot guarantee the accuracy and the finished reinforcement cage.
This product is the welding equipment specifically intended for the production of the reinforced concrete drainage pipeline framework, including the bell-end and plain-end reinforcement cages. It is one of the major equipments to make the reinforced concrete drainage pipelines.
