Cage Welding Machine

Fully automatic CNC steel cage roll welding machine
Rebar cage roll welding machine is a kind of equipment controlled by PLC to produce rebar cage. The emergence of CNC steel cage roll welding machine has improved the efficiency of the manufacture of bridges and high-speed rails in China. It has several characteristics, and the processing speed is fast: under normal circumstances, the preparation and welding parts are divided into 5 shifts in two shifts, and 10 people can process more than 20 units12-meter-long finished cages a day (spare, roll welding, reinforced Rib installation, etc.), the working efficiency is very high. The processing quality is stable and reliable: due to the use of CNC mechanized operations, the spacing between the main ribs and the winding ribs is uniform, the diameter of the steel cage is the same, and the product quality fully meets the specifications. During the actual manual production of reinforced cages, the engineering supervisors go to the processing site for inspection almost every day, and after using CNC machining, the supervisors have exempted the mechanically processed products. After using mechanical welding, the material is saved to a greater extent and the construction cost is reduced. Due to the uniform spacing of the main ribs, when the finished reinforced cage is piled, multiple reinforced cages are very accurate when overlapped, saving hoisting time. The mechanical processing of finished steel cage products is guaranteed in terms of quality control. If it is matched with the automatic welding robot produced by Shandong Zhongji Luyuan Machinery Company, one to two people can produce standardized steel cage.
Working Principle
The main ribs of the reinforcement cage pass through the corresponding circular holes of the fixed rotating disk to the corresponding holes of the mobile rotating disk for fixing
The end of the rib is first welded to a main rib and welded at the same time, thereby forming a product reinforcement cage.
Guaranteed Quality And Precision Of Finished Products
Since the reinforcement cage has very high requirements on the accuracy of the distance between the main reinforcement and the winding reinforcement, traditional manual welding cannot guarantee the accuracy and the finished reinforcement cage.

Feeding mode: wefts are cut off in a straightening mode, warps are coiled.

The weft blanking mechanism takes materials from a hopper and is uniform and accurate in blanking, meshes do not need welding in a trimmed mode due to tidy edges (full-automatic welding); a power electronic synchronous control technology is adopted, both
Welding time and branch control welding are formed by a digital integrated circuit, the control accuracy is high, welding sports are firm, and burn marks cannot be formed.

Finished products: flaky meshes

Meshes are drawn by an elastic pull rod and a grid positioning device, so that grids are easy to adjust slightly and high in dimensional accuracy, and the apertures of welded meshes can be adjusted at random in a certain range.




Application: welding of cultiva tion meshes and poultry meshes.

Steel Wire Shelves Storage Cage Welding Machine for Warehouse Basket.
Storage Cage Welding Machine
Storage Cage Welding Machine means Warehouse Cage Making Machine, Butterfly Cage Welding Machine. Warehouse Cage Welding Machine feeds line wire and cross wire through wire feeders automatically, saving much labor work. Storage Cage Welding Machine can send out and stacks welded wire mesh automatically, high automation. So, factory boss like Wire Mesh Cage Welding Machine much.
Storage Cage Welding Machine for Warehouse Box

Technical Parameter:
Model CC-2000 CC-2500
Wire diameter 3-6mm 3-6mm
Longitude wire space 50-300mm 50-300mm
Cross wire space Min.50mm Min.50mm
Mesh width Max.2000mm Max.2500mm
Welding electrodes 40pcs/as your request 48pcs/as your request
Welding transformer 125kva*5pcs 125kva*6pcs
Control system HMI + PLC HMI + PLC
Pulling mesh system By servo motor By servo motor
Weight 6300kg 7900kg

Welded Wire Mesh for Fence and Industrial Application:
The welded wire fence is widely used for residential areas, protective barrier, commercial properties, factories and warehouses, perimeter security, parks and schools, t, boundaries, highways and railways, traffic, etc.

Working Principal¡êo
HGZ series Wire Cage welding machine is one of the most necessary equipment to produce reinforced concrete pipes. There is pushing style, another is the Pulling. It makes up of four systems:
The Main plate; Pushing Plate; Diameter changing; and Cooper welder, they are working, driven by the separate motor. The Variable Frequency Ratio speed control system will promise the spiral pitch, angel of bell joint at regulated. Capacity: 300-3600mm, length 1-4 meter.
Features:
1. Automatic PLC control, Man-machine interface, Touch screen.
2. Variable Frequency Speed control and inverter;
3. Pneumatic clamping system, Gear wheel chain on the main plate;
4. Transformer and electrode water cooling system.


Capacity: 300-3600mm, length 1-4 meter.

Specifications

Filter cage welding machine
Bad welding detection, auto re-welding
Auto cage removal
54 cage pitch settings
Ss ms & gi wires

Filter cage welding machine

Cage welding machine - round/oval/star/conical
1. Weld galvanized(gi) wire direcly without damaging zinc plating
2. 25 cages/hr for 24-wire, 6m cage
3. Bad weld detection, auto re-weld
4. Linear bearing rail, better cage precision
5. Work with stainless steel, mild steel and galvanized steel wires, as well as different wire conditions
6. 54 groups of ring pitch(space) setting on touch screen
7. Touch screen control
8. Short pitch compensation, ensures enough space for inserting rings
9. Auto cage removal/unlocking
10. Cage pulled by step motor, ring space precision is 0.1mm; pulling speed is 0.4m/s

Input voltage: 380v(2-phase) or specified by customer
Power frequency: 50/60hz
Power capacity: 80kva
Instant power in sync mode: 36kva
Instant power in async(time-sharing) mode: 18kva
Transformers: 2sets
Air pressure: 0.6-0.8mpa
Air flow: 300l/min
Cooling method: natural cooling
Weight: about 1000kg

Features

Reforcement Wire Cage Welding Machine for Concrete Pipe
1. Working Principle:
The cage welding machine consist of 4 parts of driven systems, inclusive Master plate of Rotation, Plate
of push reinforcing steel , expansion diameter part, and welding machine. The 4 parts are drived by
independent electrical motor. The Full variable frequency control ensures that the span of the latitude steel
and the angle of the spigot wonâ??t not change along with the welding speed. Adjustment the ratio of motor
speed can change the span of latitude steel, and angel of spigot. This machine can weld different diameter
cages via adjustment of location and position of the master plate and welder.cage welding machine is
special-purpose welder used to produce the high-strength concrete pipe pile reinforcement cages.
The welder is widely applied to reinforcement cage welding by self-stressing and prestressing pretensioning
method and post-tensioning method.
1. Large diameter of weldable main reinforcement, long frame, small torsion and good integral performance;
2. Small weld strength loss;
3. Adjustable cage pitch and quick forming;
4. High-speed and stable operation and high efficiency;
5. Variable frequency control and high stability and reliability;
6. Rational structure and easy and convenient operation and maintenance.
2. Features:
1.Automatic PLC control, Man-machine interface, Touch screen.
2.Variable Frequency Speed control and inverter;
3.Pneumatic clamping system, Gear wheel chain on the main plate;
4.Transformer and electrode water cooling system.
It makes up of four systems:The Main plate; Pushing Plate; Diameter changing; and Cooper welder,they are working, driven by the separate motor.
The Variable Frequency Ratio speed control system will promise the spiral pitch.

Automatic ring making machine
1200pcs/hour for ring OD150mm.
Cage welding machine
High throughput and easier operation.
Automatic ring making machine for filter cage
This combined machine features high throughput and easier operation.

Model: r-6-300
Input voltage: 380v(3-phase) or customized
Power freq.: 50/60hz
Rated power: 18kva
Cooling: natural cooling
Air flow: 250l/min
Air pressure: 0.6-0.8mpa
Wire thickness: 2.8mm-6mm
Max ring diameter: 300mm
Min ring diameter: a. 88mm (wire thickness less than 4mm) b. 90mm (wire thickness between 4 mm and 5mm) c. 105mm (wire thickness between 5mm and 6mm)
Throughput: about 1200pcs/hour(for ring diameter 150mm)
Ring diameter tolerance: less than 0.16mm
Weight: 1200kg

Features:
2nd generation ring making and welding machine r-6-300
Two years ago, the release of ring making and welding integrated machine had been the first of its kind in china; now, the 2nd generation machine is even more powerful:
1. High precision: intelligent "s" shape speed curve, the encoder and the servo motor form a closed-loop wire feeding control system, secure a diameter tolerance less than 0.16mm, eventually solve the ring precision issues inherent in


Standard packing

Ring making machine,
Model: DQ1000K
Input voltage: 380V (3-phase)
Power freq.: 50Hz/60Hz
Rated power: 2.2KVA
Ring diameter: less than 500mm
Wire thickness: 2.8-6mm
Ring diameter: 90-400mm
Cooling method: water cooling
Features
Hydraulic motor transmission, input power only 2.2KVA, smooth, fast and accurate loading, forward or reverse rotation
Electromagnetic oil valve, high-end oil pump with custom made oil disk provides stable oil pressure and variable speed
Capable of saving up to 15 parameters, works easily with different ring radiuses and arcs
Digital display, good for accurate and fast control
6-digit counter, easy to manage order quantity
Reserved connector for extended functions
Note: if input voltage is not 380V, a 3KVA 3-phase transformer is needed.