Compared with the casting process, the forging process of 17GL7-1 scraper conveyer can make the hardness, strength and service life of the scraper more in line with the service requirements. But the forging process of 17GL7-1 scraper is difficult to be controlled in the actual production process. The following coal manufacturers double zhi machine will give you the introduction of 17GL7-1 scraper forging process of the three points.
1. Heat the scraping slab
The main purpose of heating 17GL7-1 scraper blank is to increase its hardness, toughness and service life. When 17GL7-1 scraping slab is heated and tempered, the oxide layer on the surface of the slab is constantly knocked out to ensure the hardness and toughness of the product, and meanwhile, the smoothness and flatness of the surface of 17GL7-1 scraping slab is also ensured. In the process of shaping the billet, the temperature should be lowered to about 1100 degrees Celsius to achieve a good shaping effect and increase the plasticity of the scraper.
2. Control of quenching temperature
After being heated and tempered, the 17GL7-1 scraper needs to be put into water to be quenched, so that the hardness and strength of the 17GL7-1 scraper are strong. Quenching temperature control is the key and difficult point in the forging process of scraper. Good temperature control can ensure the quality of the scraper and the surface flatness. If the temperature difference is too big, it will lead to the surface of the scraper crack. In quenching, the need to choose the appropriate quenching temperature according to different scraper material. When quenching, field tests should be carried out to control the hardness value. After the scraping plate quenching, but also for the scraping plate residual temperature treatment.
3. Impact energy of a forging hammer
China's scraper conveyor production started late, the initial use of the type of die forging hammer is relatively small, the hardness and quality of the die forging hammer is greatly limited, the impact energy of the die forging hammer is far unable to reach the production of the strike energy required by the scraper. The hydraulic force is then used to increase the impact energy of the hammer. The impact quality of the die forging hammer meets the requirements of the scraper manufacturing, the production of 17GL7-1 scraper quality, hardness can be qualified.
The above is the key and difficult points of 17GL7-1 scraper forging process. Henan Shuangzhi Machinery Equipment Co., Ltd. based on the coal machine industry for many years, mature technology, diversified equipment, the production of coal machine parts forging strength, high hardness, strong toughness, well received by customers, if you have coal machine parts procurement needs, you are welcome to inquire, to visit the factory.
With our expertise and trustworthiness, we are engaged in offering an optimum quality range of Aluminum Forgings Part. We Manufacture Customised Aluminum Forgings.
Material Aluminium
Usage / Application Industrial, Automotive and Defence
Brand Elpar
Thickness 10 mm to 100mm
Country of Origin Made in India
Packaging Type Box
Item code 140571738
Production Capacity 20000
Delivery Time 30 Days
Standard
Number Last
version Description Status
A 19 1936 Quenched-and-Tempered Carbon-Steel Axles, Shafts, and Other Forgings for Locomotives and Cars Replaced by A 236 /no materials/
A 63 Alloy Steel Forgings for Locomotives and Cars Replaced by A 237 /no materials/
A 105/A 105M 2005 Carbon Steel Forgings for Piping Applications /1/
A 133 Alloy-Steel Forgings for Locomotives and Cars Withdrawn 1941 /no materials/
A 136 Forge-Welded Steel Pipe Withdrawn 1945 /no materials/
A 181/A 181M 2006 Carbon Steel Forgings, for General-Purpose Piping /2/
Metal forging parts
Material: Steel 45
Weight: 0.8-1.1kg
Manufacture process: Forging
Description:Forging is a manufacturing process involving the shaping of metal using localized compressive forces, Forging can produce a piece that is stronger than an equivalent cast or machined
Material: Steel 45
Weight: 0.8-1.1kg
Manufacture process: Forging
Description:Forging is a manufacturing process involving the shaping of metal using localized compressive forces, Forging can produce a piece that is stronger than an equivalent cast or machined
Place of Origin: Henan, China
Surface treatment: Customized
Standard: Customer's Drawing
Process: Forging+Machining(if Need)+surface Treatment
Tolerance: Drawing Request
Color: Customized Color
Service: Customized OEM
Package: Standard Wood Package
Keyword: OEM Hot Forging Parts
Product name: Forging Metal Parts
Hot forging of steel
Forging temperatures above the recrystallization temperature between 950â??1250 �°C
Good formability
Low forming forces
Constant tensile strength of the workpieces
We have the ability to forge complex shapes such as domes with integral nozzles, cups with blind inner diameters, and shafts combining round, square, rectangular, hexagonal, or octagonal cross-sections. Our custom and near-net-shape forging solutions mean fewer machining operations, reduced weight, and lower costs for raw materials. Contact us today with your forging challenges and specifications, our team will work with you to capitalize on our capabilities to minimize material waste and reduce process inefficiencies.
Ajita forge is one of the few green forging companies in india, with majority of its power produced by renewable resources.
Over the years Ajita Forge has created world-class capacities and capabilities.
Our forging facilities consists of fully automated forgings press lines ranging from 50T to 1000T.
All forging press lines are highly flexible, which gives the company the inherent advantage to simultaneously meet different customer demands and optimize production .
This allows Ajita Forge to meet the growing demands of its customers continuously.
We provide various types of Brass Forged Components; those are used in the Agricultural equipment, Automotive Parts, Water & Valve Fittings,Gas & Hydraulic fittings, Electrical & Engineering Industries Etc.
Range:
From 0.05 Kg to 5.00 Kg
Material:
? Forging Brass As Per BS 218
? Any Special Brass Material Composition as per customers requirement
Platting:
? Natural, Nickel Plated and special plating as per customer requirement.
Why use Forging ?
? The forging process can create parts that are stronger than those manufactured by other metalworking process. This is why forging are almost always used where reliability and human safety are critical. And some special industry must required forged part for better reliability & safety
Any kind of brass forged components can be developed as per customer’s specification & design
Precision Metal Components is a Manufacturer, Exporter and Wholesale Supplier of Brass Forging Parts such as Tee Joint, Hand Shut Off Valve, Forged Valve, Female Cross Way, Elbow Fittings, Forged Automotive Components, Precision Forged Components, Brass Forged Fittings, Brass Ball Valve, Forged Adapter, Forged Reducer, Forged Head, Forged Flange, Heating Elements Parts, Forged Immersion Components, One Touch Fittings, Brass Screw plug, Brass Head, Brass Flange, Agricultural Equipment, Pneumatic Forged Fittings, Forged Gas Components, Automotive Parts, Water & Valve Fittings, Electrical & Electronics Parts.
We provide brass forged components or parts in a diverse range of dimensions, shapes and designs that would perfectly fit your needs as per the industry standards. The range of Brass Forged Components, Fittings or Parts are cost-effective & come with outstanding grades and international standards.
Shackles type
Bow Shackles
Material
Carbon steel,alloy steel
Type
Us Type
Shape
Bow
Surface Treatment
galvanized
Place of Origin
Model Number
galvanized forged shackle
Item
crane marine shackle
Size
3 16 2 12'
Weight
0.02 462.48 kg
Surface
Electric galv,hot dipped galv,dacromet
Materail
Carbon steel,alloy steel
Technology
Forged
Safety factor
1 4
Usage
Lifting and adjusting chains to fasten cargoes and machinerie
Keyword: OEM Hot Forging Parts
Product name: Forging Metal Parts
Place of Origin:Henan, China
Brand Name: Henan Shuangzhi
Model Number: OEM
Surface treatment: Customized
Standard: Customer's Drawing
Process: Forging+Machining(if Need)+surface Treatment
Tolerance: Drawing Request
Color: Customized Color
Service: Customized OEM
Package: Standard Wood Package
We mainly provide high quality custom forgings services, its main products include mining machinery parts, petroleum machinery parts, chemical machinery parts and other large non-standard machinery products. The main alloy forgings used by our company are: 42CrMo, 27SiMn, 40Cr, 40CrNiMoA, 45#, 30CrMo, 35CrMo, 42CrMo, ect. We have a complete in-house manufacturing system (product determined) to design, manufacture, test and mass produce parts.
Product: Coal Mining machinery parts
Place of Origin: Henan, China
Brand Name: OEM
Model Number: As your design
Material: 42CrMo, 27SiMn, 40Cr, 40CrNiMoA, 45#, 30CrMo, 35CrMo, 42CrMo, ect.
Features and advantages:
Very good kneading
Near-net-shape surfaces
Also suitable for smaller quantities
Short delivery times
Seamlessly rolled and forged copper rings
Produced in a modern ring-rolling mill
First-class surface quality
A wide variety of precision, high quality cold forged and machined parts to the automotive industry. Using the latest in forging technology, we currently have the capacity to produce more than ten million cold forged parts per year. To provide additional value to our customers, we also have the capability to provide finished, machined parts, or semi-machined parts, after the cold forging process.
Our forging plant is well equipped with all kinds of large-scale free forged water press machine and free forge hammers of various tonnage.
We can forge many categories of forging pieces, such as axle for maximum diameter of 200-1000*4, flange for maximum specification of dia1000, loop for maximum specification of dia1500, special shape and various load hook forging pieces with the raw material of carbon structural steel, tool steel, ball bearing steel, spring steel and all kinds of alloy steels.
Material:c11000 or c37710 c36000.....
Process:forging and machining
Original color
We can according your requests or samples to produce copper parts.
Our products have competitive price and best quality with brass material made by ourself.
We are looking forward to your reply.
Your enquiry will be warmly welcome.
Place of Origin: Henan, China
Brand Name: OEM
Model Number: As your design
Material: 42CrMo, 27SiMn, 40Cr, 40CrNiMoA, 45#, 30CrMo, 35CrMo, 42CrMo, ect.
Forging Weight: 0.1-1000 Kg
Forging Tolerance: �±2mm
Process: Forging Machining Surface treatment
Application: Mining machinery parts
Heat Treatment: Anneal, Quenchining and Tempering
Warranty: 1year
Packing: Plywood Case
Supply Ability: 500 Kilogram/Kilograms per Month
Packaging & Delivery
Packaging Details: Packed in a plywood pallet or box or as your requirements
Port: Any port, China (Mainland)
Henan Shuangzhi Machinery Equipment Co., Ltd. was founded in 2014, is a collection of research and development, production, sales, service in one of the forgings manufacturers, products for the world, export and other more than 40 countries, products for the world, export and other more than 40 countries.
We mainly provide high quality custom forgings services, its main products include mining machinery parts, petroleum machinery parts, chemical machinery parts and other large non-standard machinery products. The main alloy forgings used by our company are: 42CrMo, 27SiMn, 40Cr, 40CrNiMoA, 45#, 30CrMo, 35CrMo, 42CrMo, ect. We have a complete in-house manufacturing system (product determined) to design, manufacture, test and mass produce parts.
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