The main function of this system is to automatically track and correct the welding welds, to solve the welding quality problems caused by the high labor cost and the visual fatigue during manual operation. It includes TIG weld tracking and laser seam tracking. The system adopts advanced intelligent vision technology and integrates optical and electromechanical technology. At present, no similar products have been found in China. The system captures the welding video of the weld and the tungsten rod by the visual acquisition system, and then uses the visual technique to calculate the offset of the tungsten rod, thereby controlling the electromechanical device to correct the position of the tungsten rod in real time, so as to achieve the purpose of automatic tracking of the welding, thereby achieving unattended operation. High quality welding requirements.
We are engaged in offering excellent quality automatic straight seam welding machine to our valuable clients. This special-purpose welding machine could be designed as customized and adopts horizontal welding structure, the work piece position relative to the fixed, key tape. Welding gun is driven by a motor to achieve cylinder straight welding. The welding gun is driven to the welding beginning to make sure the consistency of welding process. Relay logic line as the control core of control system, which could accurately control equipment action, safety and reliable, low failure rate, convenient adjustment. Clients can get this automatic straight seam welding machine at favorable prices from us.
Voltage:ac220v, power capacity:3.2, no -load voltage(v):65
Current range:20-80, rated duty cycle:40, power factor:0.93, weight£º2.5kgs
Protection class of case:21s
250*120*200, by carton
25641 Welding Seam Tracking For Arc Welding Suppliers
Short on time? Let Welding Seam Tracking For Arc Welding sellers contact you.
Submerged ARC welding wires are used with corresponding flux to get metal welding with excellent machinery properties. They have a series of advantages, such as high production efficiency, stable welding quality, beautiful welding bead appearance, deep penetration, etc.
Features: submerged-arc welding wire is used with corresponding flux to get metal welding with excellent machinery properties. They have a series of advantages, such as high production efficiency, stable welding quality, beautiful welding bead appearance, deep penetration, etc. Submerged-arc welding wire can be used in shipbuilding, bridge building, machinery manufacture and general welding purposes.
Application: submerged-arc welding wire can be used to welding low carbon steel and some low-alloy steel (16mn) structures with flux hj430, hj431, hj433 in the field of, such as boilers, nuclear stations, chemical containers, ships, pressure vessels, etc.Used together with sintered flux 101. It can be used for welding atmospheric corrosion-resistant steel structures with tensile strength of 550mpa. Submerged-arc welding wire are widely used as welding carbon steel and corresponding strength, such as 5mnvn, suitable for pipe-line steel welding.
Packing:
1. 25kg, 50kg, 150kg, 200kg, 350kg transverse wind without core, vaccum packing
2. 250kg, 500kgs steel spool
Submerged-arc welding wire can be packed as your requirements.
Packing:
Spool packing:precision layer wire self into coils, covered with the wax paper, each coil in ploybag and then in the carton, then put on wooden pallets
Tig packing: straight line wire, 1000mm for the length, every 5kg in one plastic tube.
4. . Protection for over voltage, over current.
5. . Automatic voltage pulsation compensation capability.
6. . Fast, small splash, do not stick to slip, excellent weld appearance.
7. . Portable, easy to carry, suitable for DIY and family use.
International latest technology adopted, novel design, perfect workmanship, and excellengperformances;
Compact, light and easy in carrying;
Provided with automatic temperature protector and air-cooling unit, and highly effective and safe.
Applications:
1. Suitable for carbon steel, stainless steel, alloy steels and others require
High quality weld applications.
2. Shipyards.
3. Electric power, petrochemical Constructions.
4. Maintenance shop.
5. Light and heavy industries.
6. Boiler pressure container manufacture.
model:
ARC160
E6013 is a mild-steel, all position, general purpose cellulose-base rod. It operates on ac or dc welding current and works well on low voltage ac machines. E6013 is an excellent choice where there is poor fit-up in the joint. It deposits easily and smoothly producing medium to shallow penetration. Small sizes are well adapted to low heat on thin metals. Medium to heavy slag is easily removed and provides for excellent weld cleaning action during the welding process.
LASER SEAM WELDING
Laser seam welding is a superior welding technique that provides precise and efficient joining of two metal sheets without the need for a filler or any post-processing. The laser beam melts the overlapping sheets together, creating a clean and smooth weld seam. Laser seam welder technology ensures a high degree of accuracy, allowing for the creation of contact-free and uniform weld seams. Unlike traditional welding methods such as MIG and TIG welding, laser seam welding offers the benefit of welding multiple layers of material at once, making it ideal for high-volume production settings. The resulting welded surface is stronger than the initial materials, providing superior durability and resistance to cracking. With the ability to work with a variety of metals, laser seam welding is essential for industries such as automotive, aerospace, and electronics, where welded joints must be precise and of high quality. If you want to know more about laser seam welding, please do not hesitate to contact the Xihe seam welder manufacturer.
LASER SEAM WELDING PROVIDED BY XIHEî?£
Pot Cover Stainless Steel Belt Laser Welder
HOW DOES LASER SEAM WELDING WORK?
As an automated seam welding, laser seam welding is a precise welding technique used to join two metal sheets together. The process utilizes a laser beam which melts the edges of the sheets, creating a clean and homogenous weld seam. The welding process can be controlled easily through a computer-based system, ensuring that the weld is conducted with high accuracy and precision. The laser energy is focused through optics, which creates a narrow and intense beam that melts the metal at the welding point. The process is clean and allows for the welding of thin sheets without the need for a filler or post-processing. Ultimately, laser seam welding provides a cost-effective and reliable method for welding that is widely used in industries that require high-quality and precise welded joints.
BENEFITS OF LASER SEAM WELDING
1
Precision: Laser seam welding offers exceptional accuracy and precision as the focused laser beam ensures that the metal is melted at precisely the right location. This results in a clean and uniform weld with minimal distortion or warping.
Advantage:High speed, high matching, high-end models, provide customized, can make the ultimate efficiency, suitable for medium, large, ultra-large jet production companies
Specification:
Model:TOP3400C
Size:63*48*39cm
Net weight:25KG
Gross weight:35KG
Product parameters:
Power:3600W
Voltage:230VF
requency:50/60HZ
Welding thickness:0.2-3mm
Fan:DC Fan,stronger wind,more uniform air
Temperrature ranger:0-700â??
Walk Speedï¼?1-15m/min(20-25/min available)
Auto-dormancy control:protect heating element,make machine lifetime longer
Laser:laser positionning line,more accurate
Handrial:standing to operate,move maching conveniently
Welding width:2-4.5(wheel width 4.8th)
LED light:more convenient work in night
Temperature control:digital temperature control,digital dispaly,temperature float±1â??
Heating element:Top 3400c is Leister heater.
Scope:banner,tent,waterptoof,tarpaulin and so on.
This machine is made to gain a beautiful linear seam on circumferential shape tank, rectangular shape tank, or butt welding two pieces of metal sheet
Watch the video of the linear seam welding machine:
Https://youtu.Be/s32daltsp4w
Https://youtu.Be/3t_3ch_yu60
? Automatic argon arc(plasma) straight seam welding machine mainly includes two parts: specially designed straight seam automatic machinery part and standard welding source part
? According to different welding requirement of various materials, the automatic straight seam machinery part can be designed into two kinds: plate type pressing mechanism and keyboard type copper pressing mechanism, to get the regular and stable clamping and cooling effect.
? Standard welding source part includes tig(tungsten inert gas shielded arc welding), mig(metal inert gas shielded arc welding) mag(metal active gas arc welding) saw(submerged arc welding)paw(plasma arc welding), etc, automatic machinery part can be equipped by the standard welding source manufactured by our company , can also work with other well-known brands of welding power
? Automatic machinery part is adopted plc control, dc motor drive has variable welding speed and interfaces with any power source.
? Weld seam back up design has a groove to form a weld on the bottom of a welded plate and provide consistent gas flow to the back of the weld, to assure the stable gas shield and ensure double-side forming in single side welding.
? Automatic straight seam welding machine is mainly used for the high quality and low distortion automatic straight welding, such as metallic cylinders and aligned plates made with stainless steel, iron, aluminium and brass, etc.
? Compared with the traditional manual welding way , high welding efficiency and speed, well welding quality and good consistency
Item Hot Dipped Galvanized Round Steel Pipe/GI Pipe/Galvanised Tube
OD 20~405mm in theory
Thickness 1.2~15.7mm
Length Any Length Below 16 Meter
Standard GB,ASTM,BS,EN,JIS
Material Chinese Grade, Q195, Q215 Q235, Q345
ASTM, Grade B,Grade C,Grade D,Grade 50
EN, S185,S235JR,S235JO,E335,S355JR,S355J2
JIS, SS330,SS400,SPFC590
Application Used For Water, Gas, Stream, Combustible Fluids And Other Liquid Delivery
Ends
Plain, Beveled, Thread With Couplings Or Sockets;
Plastic Caps And Steel Rings Can Be Provided If Possible
Surface Bared, Galvanized, Oiled, Color Paint, 3PE; Or Other Anti-corrosive Treatment
Technique Hot Rolled Or Cold Rolled ERW
Package Covered With Tarpaulin, Containers Or In Bulk
Item Hot Dipped Galvanized Round Steel Pipe/GI Pipe/Galvanised Tube
OD 20~405mm in theory
Thickness 1.2~15.7mm
Length Any Length Below 16 Meter
Standard GB,ASTM,BS,EN,JIS
Material Chinese Grade, Q195, Q215 Q235, Q345
ASTM, Grade B,Grade C,Grade D,Grade 50
EN, S185,S235JR,S235JO,E335,S355JR,S355J2
JIS, SS330,SS400,SPFC590
Application Used For Water, Gas, Stream, Combustible Fluids And Other Liquid Delivery
Ends
Plain, Beveled, Thread With Couplings Or Sockets;
Plastic Caps And Steel Rings Can Be Provided If Possible
Surface Bared, Galvanized, Oiled, Color Paint, 3PE; Or Other Anti-corrosive Treatment
Technique Hot Rolled Or Cold Rolled ERW
Package Covered With Tarpaulin, Containers Or In Bulk
Item Hot Dipped Galvanized Round Steel Pipe/GI Pipe/Galvanised Tube
OD 20~405mm in theory
Thickness 1.2~15.7mm
Length Any Length Below 16 Meter
Standard GB,ASTM,BS,EN,JIS
Material Chinese Grade, Q195, Q215 Q235, Q345
ASTM, Grade B,Grade C,Grade D,Grade 50
EN, S185,S235JR,S235JO,E335,S355JR,S355J2
JIS, SS330,SS400,SPFC590
Application Used For Water, Gas, Stream, Combustible Fluids And Other Liquid Delivery
Ends
Plain, Beveled, Thread With Couplings Or Sockets;
Plastic Caps And Steel Rings Can Be Provided If Possible
Surface Bared, Galvanized, Oiled, Color Paint, 3PE; Or Other Anti-corrosive Treatment
Technique Hot Rolled Or Cold Rolled ERW
Package Covered With Tarpaulin, Containers Or In Bulk
Product Description
Main Features and Applications:
1. Automatic Argon Arc(Plasma) Straight Seam Welding Machine mainly includes two parts: specially designed Straight Seam Automatic Machinery Part and Standard Welding Source Part
2. According to different welding requirement of various materials , the Automatic Straight Seam Machinery Part can be designed into two kinds : Plate Type pressing Mechanism and Keyboard Type Copper Pressing Mechanism, to get the regular and stable clamping and cooling effect.
3. Standard welding Source Part includes TIG(tungsten inert gas shielded arc welding), MIG(metal inert gas shielded arc welding) MAG(metal active gas arc welding) SAW(submerged arc welding)PAW(plasma arc welding),etc, Automatic Machinery Part can be equipped by the standard welding source manufactured by our company , can also work with other well-known brands of welding power.
4. Automatic Machinery Part is adopted PLC control, DC motor drive has stepless adjustable welding speed and interfaces with any power source .
5. Weld Seam back up design has a groove to form a weld on the bottom of a welded plate and provide consistent gas flow to the back of the weld, to assure the stable gas shield and ensure double-side forming in single side welding.
6. Automatic Straight Seam welding Machine is mainly used for the high quality and low distortion automatic straight welding, such as metallic cylinders and aligned plates made with stainless steel , iron , aluminum and brass, etc.
7. Compared with the traditional manual welding way , high welding efficiency and speed, well welding quality and good consistency.
Tank / cylinder Longitudinal Seam Automatic Welding Machine
Part 1. Application
Machine can weld stainless steel and steel materials Weld longitudinal seam on cylindrical part. Welding process will be continual and steady. TIG welding with wire feeder. Machine can work continuously for 24-hour.
Part 2. Technique Parameters
Welding speed 700mm/min (according to welding thickness)
Torch moving range in left-right direction100mm
Torch lifting range 100mm
Argon shielding gas consumption10L/min
Welding power sourceJapan Panasonic
Machine working voltage380v 3phase 50z
Part 3. Machine Structure
1. TIG water cooled welding torch is pneumatically moved in up-down direction. Welding torch can be adjusted up and down, side to side and angled turn. The body of welding torch is ceramic. Welding head is driven up and down by cylinder.
2. Japan Omron CP-1H 40CDT PLC machine as the control system,control the implementation of the welding program. Stable system, simple structure, and easy to maintain. Touch screen as the input and output interface.Welding length, arc striking & ending time, welding current and welding speed can be input through the interface. Welding mode and welding specification can be preset,saved and recalled. With the help of touch man-machine interface,it is convenient to change parameters and status.
3. We are using 6mm Copper clamping bar and 20mm copper back bar in machine.They can be for steel, stainless steel and Al. Copper bar is used to conduct both heat and electricity. Firmly clamp work-piece. It is also used to protect steel surface. Surface of the cylinder/tank will not have scratch and mechanical damage.
4.Japan Panasonic TIG welding power source. 1set power source and 1set water chiller will go with machine.
ZX7 series welders are general MMA arc welder which adopts the latest pulse width modulation (PWM) technology and the insulated gate bipolar transistor (IGBT) power module. It can change work frequency to medium frequency so as to replace the traditional hulking work frequency transformer with the cabinet medium frequency transformer. Thus, it is characterized with portable, small size, low consumption and etc.
43*28*34
25641 Welding Seam Tracking For Arc Welding Suppliers
Short on time? Let Welding Seam Tracking For Arc Welding sellers contact you.
