AR8200 Carbon Dioxide Detector CO2 Detector Introduction This Carbon Dioxide detector can detect the Carbon Dioxide content between the 0~5000ppm and shows the Carbon Dioxide volume with an LCD. The product features: * As it uses the imported Carbon Dioxide sensor, it is very precise and its performance is stable. * It uses the intellectualized design and has gotten multiple functions. * With highlight backlight display and acoustic-optic alarming, it is easily configured. * The embedded temperature compensation can make the meter measuring the correct value in the environment temperature of -10~40'C. * As its case is ergonomically designed, it looks handsome, feels good and is easy to carry. AR8200 Carbon Dioxide Detector CO2 Detector Applications: * Carbon Dioxide manufacturing workshop * Petroleum refining and petrochemical plants * Carbon Dioxide content detecting in trains and automobiles * Carbon Dioxide content detecting in minerals * Carbon Dioxide content detecting during mountain climbing and in sealed place * Other industries and plants using Carbon Dioxide. AR8200 Carbon Dioxide Detector CO2 Detector Technical Features â?¢ Gas Type: Carbon Dioxide (CO2) * Measuring range: 0 to 5000ppm * Resolution: 1ppm * Measuring Principle: Optics * Display: Large LCD Display * Operation Tempearture: -10'C ~ 60'C * Operation Humidity: 0 to 99.9% RH * Power supply: 3 x 1.5V AA battery * Size: 182*66*32(mm)
Carbon Monoxide Detector And Transmitter Model#: F2000TSM-CO-C101 * Real time detect and transmit ambiance carbon monoxide level * Up to more than five years lifetime * 1x analog output for linear measurement * Modbus RS485 interface * The highest performance with the lowest price F2000TSM-CO-C101 Carbon Monoxide Detector and Transmitter Description F2000TSM-CO-C101 is specifically designed to detect and transmit carbon monoxide level in the enclosed or semi-enclosed car parks and to regulate the environment according to the measurement of carbon monoxide. It is designed for easy installation and minimum maintenance during operation. F2000TSM-CO-C101 Carbon Monoxide Detector and Transmitter Features * Wall mounting, real time detect CO level with measuring range of 0~100ppm/ 0~200pm/ 0~500ppm. * Electrochemical sensor which offer several advantages over traditional electrochemicalsensors. * With a long life, good long term stability, and high accuracy, the CO sensor is environmentally friendly without risk of electrolyte leakage. * With simple calibration * The special design of easy sensor's replacement makes customers replace sensor easily by themselves * Full time CO level detection, even the slightest leak can be detected * One analog output of the measurement of carbon monoxide concentration with 0~10V/4~20mA selectable * Special built-in Self-Zero Correction algorithm. * Modbus RS-485 communication with 15KV antistatic protection, also can be calibrated carbon monoxide measurement via the interface F2000TSM-CO-C101 Carbon Monoxide Detector and Transmitter Application * Residential and commercial CO detectors and transmitters * Ventilation control for indoor parking garages * Recreational vehicle CO detectors * Kitchen rooms and restaurants * Freezing machine rooms and other places where air quality is easy to worsen F2000TSM-CO-C101 Carbon Monoxide Detector and Transmitter Specifications * Gas detected: Carbon monoxide * CO Measuring Range: 0~100ppm(default); 0~200ppm/0~500ppm selectable * Response Time: Within 60 seconds * Accuracy:
Ar820 formaldehyde gas detector introduction Ar820 household formaldehyde gas detector, which adopts imported advanced sensors, are of excellent performance, high accuracy and stability, and are able to implement continuous real-time detection. This type of detectors can be applied in household, offices and any other dwellings. Ar820 formaldehyde gas detector product specifications * measurement range: 0~5.0 ppm * resolution: 0.01 ppm * accuracy: ±5% * temp. Measuring range: 0'c~40'c/32'f~104'f * temp. Resolution: 0.1'c/0.1'f * temp. Accuracy: ±2'c * humidity measuring range: 10~95%rh * humidity resolution: 0.1%rh * humidity accuracy: ±5%rh
As8900 4 in 1 muilt gas monitor introduction The as8900 multi-gas monitor is a portable and handheld instrument that is capable to use continuously and simultaneously monitoring 4 gases: oxygen, combustile gas, carbon monoxide and hydrogen sulfide. Every gas readings all shows in one lcd display. The unit also provide user to configure high and low alarm as well as twa and stel alarms. The unit will be audio and visual alarm once the alarm condition is exceeded. As8900 4 in 1 muilt gas monitor specifications * range: Oxygen (o2): 0~30% Combustile (lel): 0~100% lel Carbon monoxide (co): 0~999 ppm Hyrogen sulfide (h2s): 0~500 ppm * operating temperature: -10~ 50'c(except lel is 0 ~40'c) * operating humidity: 15~95 % rh, typical * size: 120.20 x 64.50 x 38.30mm * weight: 200g
Mistcollectorindia is one of the leading mist collector manufacturers in india, which provides mist collectors that eliminates contaminant from the workplace and safeguards the health of the employees.
Features: - Adjustable timer - Single stainless steel ozone tube and ozone resistant PVC internal tubing - Quiet, light weight and sleek design - Includes handle for easy portability - 1 year parts and services warranty Typical Uses: - Ridding your home or office of strong and hard-to-remove odors like fire/smoke/burn odors, Mold & fungus odors, skunk smell odors, and pet odors - Removing pollen &killing bacterial in the air - Removing molds &odors from basements - Sanitize your bed sheets and never before with air circulation - Create that â??new carâ?� smell in your car or RV - Sanitize the air in your office - Ideal of hotels! Removes odors and sanitizes bedding! - Removes food odors from your kitchen, including strong odors such an onion & fish! - Removes odors from cigarette smoking and even cigar smoking! - Removal of pet odors. - Brand Name: BWT - Model Number: MP-1000 - Ozone capacity: 0.05 lbs/day 1g/hr - Oxygen feed gas flow rate: 8 SCFH 4 LPM - Size (inch): 10.7*6*9 - Energy usage: 45 w - Concentration: 0-14 gr/m3 - Unit weight: 8.5 lbs 4.0KG - Function: air,water,olive oil treatment, meat keep fresh,wash fruits - Voltage: 110V/220V, 50/60 HZ Ozonator - Capacity: 1g/h Ozone Output Water Purifier - Cooling Way: Air Cooled Ozone Water Purifier
Specifications - Power Source: Electrical - Type: Ozone Generator - Installation: Portable - Certification: CE - Capacity (CFM): 50 - Power (W): 135 - Place of Origin: Guangdong, China (Mainland) - Brand Name: BWT - Size (inch): 8*15*10 - Unit weight: 15 lbs 7.0KG - Energy usage: 120 W - Concentration: 0-30 gr/m3 - Oxygen feed gas flow rate: 6.6 SCFH 3.3 LPM - Ozone capacity: 0.260 lbs/day 5 g/hr - Accessories: 2 ozone stones and two tubes - timer: 0-4hr or run continuous - Ozone output: 5 g/h - Appliance: Home office hotel bedroom car pool
Product Features Integrated DFB grating provides single frequency operation Frequency tuning can be accomplished by adjusting either laser drive current or temperature. Tuning range up to 6 nm without mode hopping Temperature tuning control: 0.1 nm / 'C Drive current tuning control: 0.04 nm / mA Typical output power range: 2-8 mW Packaging Options TO-39 or TO-66 package Glass or Sapphire window with 7' slope Hermetically sealed Integrated thermoelectric cooler (TEC) Mounted lens for collimation Butierfly package with fibre coupled output Applications Molecular spectroscopy Industrial gas sensing (TDLAS) Environmental monitoring
About Steel re-Rolling Mill Steel Re-rolling is a major steel section and bar producing technology used in India and abroad. Since its inception in India with setting up of first re-rolling mill in Kanpur in 1928, this technology has contributed significant steelmaking capacity in secondary steel sector in India. Air Pollution Depending upon the fuel used in heating the furnace of a Steel Re-rolling Mill, the characteristics of flue gases may vary. For coal fired furnaces they may consist of gaseous as well as particulate pollutants. For oil or gas fired furnaces, these flue gases may consist of just gaseous pollutants. The flue gases may also be corrosive in nature. Selection of Technology for Air Pollution Control Device Selection of Technology for Equipment in an Air Pollution Control System in case of a Steel Re-rolling Mill depends upon the fuel to be used : a. Scrubber based System for Oil / Gas Fired Furnaces b. Cyclone and Scrubber based System for Coal Fired Furnaces About Scrubber based System for Oil / Gas Fired Furnaces Characteristics of Air Pollution Generated In Induction Furnace 1 Pollutants : Dust & Gases such as NO , SO , CO, Co x 2 2 2 Concentration : SPM - 1200-1500 mg/Nm (Maximum, in coal fired) 3 So - 800-1000 mg/Nm 2 4 NO - 20-50 mg/Nm x 5 Temperature : At Suction Point: 250-300 C 6 Nature of Dust : Slightly Sticky, Non Abrasive and Non Explosive Control Practices The control practice adopted in controlling air pollution in this industry mainly depends upon following parameters : 1 Dust/Gas Concentration at inlet 2 Discharge Standards 3 Temperature of Flue Gases 4 Nature of Pollutant i.e. Dust (Particulate) or Gaseous 5 Nature of Dust i.e. Sticky, Abrasive 6 Nature of Gases i.e. Corrosive, Non Corrosive Working of Equipment 1. Ducts & Bends : 2. Scrubber : 3. ID Fan : 4. Stack (Chimney) : About Cyclone and Scrubber based System for Coal Fired Furnace Working of Equipment 1. Ducts & Bends : 2. Cyclone : 3. Scrubber : 4. ID Fan : 5. Stack (Chimney) : Discharge Characteristics as Per Norms 1 Dust : Less than 150 mg/ Nm 2 Temp : Less than 80-100 C 3 Gases : Traces of SO , NO , Co , Co.
Eureka dry tech manufactures dry cabinet, dry box, and electric desiccators. Dehumidifying cabinets utilizes multi-porous molecular sieves without heating, n2/cda purging, vacuum. Cabinet sizes from 20 liters to 1300 liters and humidity range of 30%-50% rh,
Model: SM-LY-500C SM-LY-1000C Studio size(D*W*H mm): 800*800*800 1000*1000*1000 Test bench area: 500mm The Pipe hole Size: number 25 Put the tube aperture water: O 0.4mm (ordering instructions) Dripping bore spacing 50mm; (can be adjusted according to customer requirements) Ring radius: 400mm The diameter of the spray pipe 16mm; Swing angle 0-270 degree (adjustable) Swing speed adjustment: 0-20 times (adjustable) Test bench speed: 0 ~ 20 /min (adjustable) Water Resistance ChamberTest time:10min Water Resistance Chamber Test area: 400mm, the bearing capacity of 15Kg, 0 ~ 300mm adjustable shelves. (water jet to the sample distance) Rain water pressure: About 80Kpa Water Resistance Chamber Water supply: According to the needs of regulation 25days for standard chamber, 45 days for non-standard chamber. Packaging: 1.keep the equipment clean with high toughness tensile membrance. 2.use high strength paper corner to prevent equipment from scratch. 3.to use thick bubble bag to prevent the damage caused by friction 4.packed climate simulation chamber with very strong wooden case
Accelerated test chamber model: sm-150cy Inner size(d*w*h)mm: 500*500*600 Outside size(d*w*h)mm: 1250*950*1550 Temperature range:1;, ~70&, Ozone concentration: 50~500pplm 100~500ppm Temperature fluctuation:, ;¨¤0.5&, Ozone control precision:, ;¨¤10% Sample frame speed: 360 degree rotating sample frame (speed 1 rpm) Accelerated test chamber controller: Color lcd touch screen controller Accelerated test chamber time unit: H.M.S. Can choose the longest up to 9999h Ozone concentration analysis: Import concentration analysis regulator 4 ~ 20ma output Collection system: Imported south korean import programmable logic controller Heating system: Completely independent system, nickel chromium alloy electric heating type water heater Ozone concentration: The ozone concentration sensor in the uk has a standard signal output and sampling. Ozone generator: The silent discharge tube ozone generator has the characteristics of low noise and high purity. Size: Inner size(d*w*h)mm: 500*500*600 Outside size(d*w*h)mm: 1250*950*1550 Packaging: 1.Keep the equipment clean with high toughness tensile membrance. 2.Use high strength paper corner to prevent equipment from scratch. 3.To use thick bubble bag to prevent the damage caused by friction 4.Packed climate simulation chamber with very strong wooden case
AIR MENTOR is an intelligent air quality monitoring device. With built-in industrial grade sensors, it can stably monitor air pollutants including Particulate Matters, Total Volatile Organic Compounds and CO, CO2, together with environment temperature and relative humidity.
This unit features a deep-bed activated carbon filter that uses a special carbon blend to remove voc's (volatile organic compounds) which are the most common airborne chemicals in the home. The unit also includes a medical-grade hepa to remove 99.97% of airborne particles (pollen, dust, mold, bacteria, viruses, pet dander) down to 0.3 microns in size Activated carbon filter, 2.5" depth, medical-grade hepa, pre-filter. 18 lbs. Or activated carbon. 50lbs
1. Lead smelting A.Mini blast furnace B.Rotary furnace 2. Refining pots for refining and alloying. 3. Ball mills for lead oxide. 4. Fugitive emission control system. 5. Continous casting machines with ingot and jumbo ingot moulds 6. Battery cutting machines 7. Battery crushing and hydro sepration. 8. Sewage and effluent treatment plant
About Rotary Furnace The Rotary Melting Furnace is a very flexible and universal equipment used for recycling many non-ferrous metals. It is the major lead production technology used in India and many other countries for Secondary Lead Production. A lead production system based on this technology has certain distinct characteristics such as: Equipment scalable for installing higher capacities Recovers all lead in one production cycle Plates & powder from scrap battery as well as slag from Mini Blast Furnace can be used as raw material Requires addition of certain consumables Can be fired with various fuels Generates high Pollution both as Flue Gases & Fugitive Emissions Description of Rotary Furnace It is a Rotary kiln in the form of a metallic cylinder with conical sides on both ends. Mild steel plate is used for construction of this shell and its thickness varies depending upon the capacity of the equipment. This shell is rotated on its own axis at 1-2 rpm. For this purposes tyres (also called riding rings) are fitted on the shell. These are fabricated from MS squares or flats, machined for a smooth finish. These tyres ride on steel rollers which are again machined finely. These rollers are fitted on a robust MS structural frame and driven by a gear & motor arrangement. The shell is lined inside with insulation and fire bricks of suitable Alumina content. Conical ends of the furnace are open on both sides. The furnace is charged with Raw material along with additives from the front end. This side is provided with a movable door on which a burner is mounted. The burner can be a conventional one or a fully automatic one depending upon the fuel used. At the other end, an exhaust block lined with refractory bricks is provided. A tapping hole is provided in the center of the shell from where molten metal & slag are discharged. Flue gases generated are sucked from the exhaust block side of the furnace. A typical 3.0 TpB Rotary Furnace has the following standard sizes & specifications : Outside dimensions of the Rotary Shell dia : 2075mm Shell length : 2500mm Total length : 4500mm Charging dia : 450mm Exhaust side dia : 450mm Refractory thickness : 200mm Fuel : Furnace Oil Burner : Model 4 A FD Fan capacity : 1250 cmh at 1000mm of WG Gear Box in drive : 8, 1:40 Ratio Motor in drive : 15.0 HP x 960 RPM Structure used for base : ISMC 250 x 80 Manufacturing Process Lead to be manufactured from Rotary Furnace can be obtained directly from scrapped batteries or as slag from Mini Blast Furnace. In case of former, batteries are cut open or broken to segregate lead scrap, plastic and other materials from them; lead scrap in the form of lead powder/ plates etc. is charged in the furnace along with a proportionate charge of additives. In the case of latter, slag produced from Mini Blast Furnaces is charged into the Rotary Furnace, again with proportionate additives. This process is a batch type process. After filling the required quantity of raw material (either manually or mechanically), the lid of the furnace at the front is closed. The burner attached to the moving door is then fired. Complete mass of lead raw. Material along with additive chemicals is heated at high temperature inside the furnace. After some time, molten lead is collected at the bottom of the furnace by puncturing the central opening of the Rotary Furnace. Lead is collected either directly into Jumbo Ingot Moulds or in receiving channels from which they are poured into Jumbo Ingot Moulds. After draining the Furnace of the first batch, production of next batch is undertaken and the Furnace is again charged with raw material. After three such batches, one batch of slag collected in Rotary Furnace is executed. This process leads to generation of flue gases which are toxic in nature and need appropriate and adequate Air Pollution Control System for their treatment. The steps of Charging and Tapping of Rotary Furnace also lead to generation of Fugitive Emissions which need to be captured at source and treated to maintain ambient air standards at workplace. Process Details of a typical 3.0 TpB Rotary Furnace Raw Material Charged3000 kgs/ Batch Total additive chemicals charged:400-500 kgs/ Batch Rotational speed1-2 RPM Fuel usedFurnace Oil Calorific value of fuel used8600 kCal/ kg. Fuel consumed30-40 lt/ hr. Air provided for process1250 cmh Lead produced9000-10000 kg/day (for Raw Material feed of 12-15 T raw material being lead powder and plates) Flue gas generation15000 cmh Section View of Rotary Furnace Advantages and Disadvantages of Rotary Furnace Advantages Recovers 100% lead in the first operation. Slag produced is lead free. Equipment can be scaled up for higher production capacities. Disadvantages Many chemicals are required for operation. High power consumption. Difficult to produce low Antimony lead suitable for soft lead purposes. Fugitive Emissions need to be captured in addition to flue gases. Need skilled operators and careful maintenance. Air Pollution Control Device for Rotary Furnace Apart from plates and paste of lead oxide from scrap batteries, slag from Mini Blast Furnace is charged in the Rotary Furnace. In addition to these, certain compounds of sulphur are also present in the batteries. When this material is heated in the presence of carbon, lead oxide is converted to lead. This conversion along with burning of fuel generates flue gases and fumes containing dust, dirt, oxides of lead, lead particles and such other impurities etc. Hence, to meet various goals of maintaining employees' health and factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Rotary Furnaces. Characteristics of Air Pollution generated in Rotary Furnace Selection of Technology for Air Pollution Control System Based on the parameters and the standards mentioned, the following technology is adopted for Air Pollution Control System in Rotary Furnace: Rotary Chamber Gravity Chamber Involute Cyclone Pulse Jet based Bag House Filtration System Details of Equipments allow with Functions Rotary Chamber Rotary Chamber receives very hot gases from Rotary Furnace while cold gases from atmosphere are induced into chamber via specially designed profile. Thus chamber works as an equalizing chamber to reduce the temperature of gases and also where sedimentation of dust particulate matter takes place. Duct & Bends Ducts and Bends are required to convey flue gases from point of suction to final top of the chimney and connect various equipments like gravity chamber, cyclone, bag house, ID Fan and chimney. All bends and reducers are aerodynamically designed and have provision of manhole cleaning mechanism. Gravity Chamber It is a low pressure drop device which: Allows large size particles to settle down Cools down temperature of flue gases Used as spark arrestor to entrap live or red hot particles. Involute Cyclone Cyclone is used to remove medium size particles from flue gases stream. The treated flue gases are discharged from top and dust is collected at bottom. Bag Filtration System It is used for final filtration of flue gases to remove fine dust particulate matter using Pulse Jet Technology. Treated gases from all the bags are collected at top of bag house and passed through ID Fan to exhaust the same through chimney. The dust is collected at bottom of hopper and is discharged through Rotary Air Lock Valve. ID Fan ID Fan provides necessary driving force to convey flue gases from top of furnace to top of the chimney. The volume sucked overcome the total resistance offered by equipment and duct with the help of fluid horse power provided by ID Fan driven by suitable motor. Stack (Chimney) The generated gases are passed into atmosphere after treatment through chimney of suitable height and diameter. At the time of Delivery
About Lead Refining Lead recycled from used lead acid batteries or other sources (Secondary Smelting) via the Mini Blast Furnace or Rotary Furnace route, contains lot of contamination and undesired components. On the other hand, Lead required for battery manufacturing is either soft Lead with 99.97% purity or hard Lead of varying Antimony compositions. In order to make quality of lead suitable for its different uses, different variations of pot melting processes are employed. These include Re-Melting for removal of slag, Refining” for attaining required purity levels and Alloying for producing various alloys of lead. The equipments used are the same, the consumables and the processes, however, differ. Description of Melting Pot The Melting Pot (or Refining Pot or Alloying Pot, as it is variously called), is a mechanical mixing device with a pot and a heating arrangement. The inner pot is made of heavy MS plate with dish end bottom. It is placed within a jacket of refractory bricks, which in turn, are protected by an outer cover of MS plate with reinforcements. The pot is covered at the top with opening for feeding lead ingots and is provided with an electro-mechanical mixer. At the bottom, a heating source, usually an oil fired burner, is provided to heat the pot and to melt the lead. Once lead melts, impurities are skimmed and removed and any consumables required are added. Lead is then drained from the pot through an outlet pipe and valve. Capacity of such pots depends upon the requirements of particular units. Standard pot capacities made are from 4.0 TpB to 20.0 TpB. Higher capacity pots are also manufactured as required by any particular establishment. A typical 10.0 TpB Refining Pot has the following standard sizes and specifications: Diameter (ID) 1150mm Height 1250mm (Dish Depth of 200mm) Flange Width 350mm Outer Shell Diameter 1900mm Stirrer MoC & Dia SS-304 & 75mm Stirrer Motor 5.0 HP x 960 RPM Outlet Valve Size 40mm Burner Diesel Fired Fuel Consumption Range 8-18kg ltr Melting pots are installed both with and without accessories which may include Ingot Casting Machine, Ball Making Machine (where Ball Mills are installed down the line), Air Pollution Control Systems, Jib Cranes etc. Production Process Melting Processes have been grouped as Re-Melting Process Refining Process Alloying Process Re-Melting Process This process is undertaken for value addition to the recycled lead from furnaces. Lead is melted in the pot and major impurities are skimmed from it to make it saleable in the market. Refining Process Lead is melted in the pot, additives such as Sulphur, Wooden Powder and Coke Breeze are added and mixed gently followed by dross removal. Thereafter, Tin is added to remove Copper and temperature is increased to 550-6000C. Further, additives such as Sodium Nitrate & Caustic Soda are added to remove Antimony. This process is repeated to get the desired purity of lead. Alloying Process Lead is melted in the pot, additives such as Sulphur, Wooden Powder & Coke Breeze are added and mixed gently followed by dross removal. Thereafter, Tin & Antimony are added to the liquid metal to get the desired grade of Lead. Air Pollution Control Device for Refining Pot Melting processes lead to generation of air pollution at the following stages Initial heating and melting generates fumes Drossing with sulphur, wooden powder and coke breeze generates lot of smoke and dust particles Further heating for Refining and Alloying with different chemicals generates fumes and dust particles. Hence, to meet various goals of maintaining employees' health, factory environments as well as regulatory requirements, it becomes imperative to get high end Air Pollution Control Systems to be installed with the Melting Pots. Air Pollution Control Device for Refining Pot Dust : 500-600 mg/Nm Temperature : 60-80C G Gases : Fumes and Dust Discharge Characteristics required as per Norms Dust : Less than 50 mg/Nm Lead ( Pb) : Less than 10 mg/Nm Temperature : 50-60 C Gases : Not Detectable Selection of Technology for Air Pollution Control Based on the Parameters and the Standards mentioned, the following technology is adopted for Air Pollution Control System in Melting Pot: Pulse Jet based Bag House Filtration System Details of Air Pollution Control Device with functions Aerodynamically designed suction hoods are provided to capture flue gases generated at source itself. Duct & Bends Ducts and bends are required to convey flue gases from point of suction to final top of the chimney and connect various equipments like suction hood, bag house, ID fan and chimney. All bends and reducers are aerodynamically designed and have provision of manhole cleaning mechanism. Bag Filtration System: It is used for final filtration of flue gases to remove fine dust particulate matter using Pulse Jet Technology. Treated gases from all the bags are collected at top of bag house and passed through ID Fan to exhaust the same to chimney. The dust is collected at bottom of hopper and is discharged through Rotary Air Lock Valve. Bag Filtration System It is used for final filtration of flue gases to remove fine dust particulate matter using Pulse Jet Technology. Treated gases from all the bags are collected at top of bag house and passed through the ID Fan to exhaust the same through chimney. The dust is collected at bottom of hopper and is discharged through Rotary Air Lock Valve. ID Fan ID Fan provides necessary driving force to convey flue gases from top of furnace to top of the chimney. The volume sucked overcome the total resistance offered by equipment and duct with the help of fluid horse power provided by ID Fan driven by suitable motor. Stack (Chimney) The generated gases are passed to atmosphere after treatment through chimney of suitable height and diameter. At the time of Delivery
Ingot casting machine An ingot casting machine (continuous ingot caster) is a chain conveyor based mechanical arrangement which is used for easier handling of molten lead from melting pots. It leads to hassle-free casting of lead into ingots with minimum human contact and keeps this process safe, clean and fast. It is a custom made device suited for particular capacity required by user. The size of ingot to be casted can also be varied. Further, in special cases, even subdivision of ingots into smaller shapes is possible for suitability of usage. The output of a melting pot needs to be synchronized with the speed of the conveyor. A rotary distributor drum continuously receives the molten metal and pours it into ingot moulds below it. The ingot moulds are fastened on a chain conveyor that continuously moves in a loop. A robust frame of ms is provided for fitting of this conveyor alongwith sprockets, shafts and geared motor based drive. There is a water jet based cooling arrangement mounted on the frame itself which helps cooling down of the metal in the mould. It is provided with a mechanical knocking arrangement at the end of line for 100% knocking of ingot from the mould. These can be further supplemented with provision of multiple cooling lines, water re-circulation system, gas burners for drying up moulds, fumes collection hoods and discharge end conveyors. Note: due to continuous up-gradation in technology, specified & projected values may differ in actual products