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Feb-21-11
 
The boiler is a three-pass, fire-tube steam boiler made by Finnish Ahlström Themoflow in year 1990. The boiler has max operating pressure16 bar with 205 C steam temperature and it is equipped with exhaust gas economizer for preheating incoming feed-water and modulating heavy fuel oil burner. It's has a large 15.2 m3 water volume which allows big momentary changes in load. Other benefits include simple structure, long operating life, reliability and ease of service and maintenance. The boiler is in good operational condition. Feed water pumps and feed water tank with aerator are available for separate request and price.

Technical Data:
Manufacturer: Ahlström Thermoflow, Kaarina
Manufacturing year: 1990
Capacity: 3.3 MW
Water volume: 15.2 m3
Steam characteristics: Max 16 bar, at 205 C temperature, saturated
Oil Burner: Weishaupt Monarch RMS 50/2 A - ZM (YOC 1990)
Oil feeding: 140 - 490 kg/h.
Feb-21-11
 
Very little operated (ony 6000 hours totally!) fuel oil fired package boiler made by Högfors (nowadays Foster Wheeler) in 1988. Complete plant with combustion air fan and feed water pumps for immediate delivery, in very good condition.

Main scope of the delivery:
- Högfors 30 t/h boiler
- Oilon burner
- Economizer
- Combustion air fan
- 2 pcs of 90 kW / 25 bar KSB feed water pumps
- Fuel oil pumping unit made by Oilon
- 8 pcs of steam shoot blowers
- valves, fittings and maintenance supports .

Type of boiler Water tube type with natural circulation, with two drums
Manufacturer Kymin Osakeyhtiö, Högfors, Finland (Foster Wheeler)
Model of the boiler: H52-47-25 bar
Year of manufacturing 1980
Starting day of operation 16.11.1980
Evaporation 47 t/h saturated steam
Temperature of steam 226 oC
Effect 30 MW
Structural pressure 25 bar
Feed water temperature 120 oC

Furnace volume 74,5 m3
Surface of furnace c. 136 m2
Surface of convection part 420 m2
Surface of economizer c. 504 m2
Water volume 15,8 m3

Oil Heavy oil (POR 230)
Oil burner Saacke SKV, fully automatic, modulating
Regulating area of burner 610-3050 kg/h
Oil pumping- and pre- Oilon Osva 4000 kg/h
heating station
Feed water pumps 2 pcs + 1 pc as spare.
KSB-centrifugal pump MOVI 65/6,
massflow 59 t/h, 29,5 bar
motor 90 kW, 2900 r/min
Primary air fan Mercantile KDER 75, 37300 Nm3/h, motor 115 kW, 1500 r/min
Sootblowers Diamond Superior sootblowers 4 pcs in boiler part
Diamond Superior sootblowers 4 pcs in economizer.

Dimensions of boiler part: Height 5,2 m, Width c. 4,5 m, Length 10,0 m
Weight of boiler part c. 54 t. without water and accessories
Weight of economizer c. 15 t. without water and accessories
Boiler is suitable for gas operation by changing the burner.
The boiler has been in operation only about 6.000 hours.
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Feb-21-11
 
The main description of the plant equipmet is:

1. Brew House Make & Capacity:
Steinecker1995 -1999
5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain
Cast-out quantity: 500 hl, 16,5° Plato
8 Brews/ 24 hours, annual capacity 0.85 Mhl
Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker)
Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews)

The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment:

Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008

Configuration, main characteristics:
1 wet mill plant: 20 t/h
1 mash tun kettle plant: V=550 hl
1 lauter tun plant: D=7200mm
1 weak wort tank: V=155 hl
1 pre run vessel: V=640 hl
1 CIP- water distributor
brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours)
wort cooling 400 hl/h, 10°C

- Mash Kettle, a jacketed vessel 550 hl
- Enzyme Dosing pot and pump
- Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers
- Pre Run Vessel complete with internal heater , volume 640 hl
- Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl
- Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters
- 2 Hop Pellet Tanks
- 2 Hop Oil Tanks
- Brewhouse Weak Wort Tank, volume 150 hl
- Alfa-Laval Decanter, year 2008, capacity 100 hl / h
- 2 Weak Wort Tanks, volume approx 80 hl each
- Gypsum Tank, volume approx 40 hl
- Wet starch tank – volume 100 hl
- Spent Grains Silo
- Spent Grains Drying System
- Bulk Acid tank – plastic tank with integral bund and dosing pumps
Feb-21-11
 
Yogurt production and packaging line 4000 l / shift

0732010 Yogurt production and packaging line 4000 l / shift

Yogurt production equipment consists of 4 pcs 1000 liters of yogurt fermentation tanks, transmission equipment and a fully automated filling line 150 - 200 grams plastic cups. Process operation requires two people and equipment can be made about 4000 liters (or 20000 pieses) of 200g canned yogurt cups or other similar product for a normal 8-hour working shift. Packaging equipment is manufactured in the 1980s by German Ganzhorn & Stirm (nowadays Casti) and an automatic product cup feeder has been added later on the line. Also the tray feeding device has been recently added. The production line is fully operational and suitable besides for yogurt production, also for all curdled / fermented milk packaging in 150g-200g cups.

Fermentation tanks are double walled 1000 liter stainless steel vertical tanks. The product temperature can be adjusted as desired (e.g.36C) by using heating water between double walls. Control valves are manually adjusted.

The fermented yogurt is transferred to two 100 liter feeding tanks of the packing line with gentle rotary lobe pumps. Filling the yogurt cups is fully automated 2-lane packing process. The main equipment are manufactures by German Canzhorn & Srimin. Later installed automatic cup feeding equipment places 150 gr - 200 gr cups in 2 rows on the filling machine. The filling machine fills cups in three phases; first to the bottom desired volume of jam and then two different layers of product mass. ( 3-layer of yogurt). The cups are closed with aluminum lids which is sealed with electric heater. Transfer conveyor moves closed cups on to a palletizing machine which loads 20 cups on each cardboard or plastic tray (tray is automatically fed by a tray feeding device) where full trays are moved to a stacker machine which piles several layers of trays (up to 1 meter tall) for transportation.

Technical Specifications:
The manufacturer: Ganzhorn & Stirm (Casti)
Filling machine type: DOGatherm 61
Stacker type: BE 75/2
Production capacity: up to 4000 liters / shift
Yogurt fermentation tanks: 4 x 1000 liters
Cups & filling: 150 - 200 g / max. 3-layer filling
Filling line length: about 12 meters.