Our steam pressure reducing station are pre-fabricated manufactured ready to install units for steam system management. The pre-assembled steam pressure reducing stations are individually sized to meet end-user's specific needs. lnlet and outlet piping & valve are sized as per best engineering practices. Each unit is custom engineered and designed to meet specific system requirements. All upstream & down stream pipe work & fittings are adequately sized to ensure that only the required pressure drop occurs across the control valve itself.
This is basically A heat transfer equipment to heat air prior to entering in the furnace with a primary object to increase thermal efficiency of hot flue gases are passed through the tubes and air outside the tubes. The heat of the boiler flue gas is recovered in APH to increase the air temperature & the thermal efficiency is increased. Another advantage is that the flue gas is sent to chimney stack at lower temperature allowing simplified design of ducting & flue gas stack. It also allow controls the temperature of flue gas leaving the stack to meet emissions regulation / pollution control. Salient Features: Easy installation Low maintenance cost Robust construction Compact High efficiency
Industrial Hot Water Generators are vented systems provide temperatures up to 98°C. Pressurized systems are essentially closed loop required for indirect heating and provide temperatures up to 150°C without boiling or steam formation. The system is suitable to heat water up to 250°C with combustion of any solid fuels like wood, coal, bagasse, corn cobs, agrowaste, lignite, petcoke, etc. System is designed with all safeties & controls well defined for safe operation without lesser maintenance. Salient Features: Heat transfer efficiency Long thermic fluid life Corrosion free No scale problems No boiler regulation High temperature Abrasion resistant Easy to use Capacity:600,000 to 10,000,000 kcal/hr. Temperature:upto 200°C Fuel:Coal / Wood / Lignite / Paddy Husk / Petcock / Saw Dust / Bagasse / etc
Vertical Four Pass Thermic Fluid Heater is combustion grate that gives you an assurance of the rated output on any solid fuels like coal, wood, lignite, husk, briquettes, pet coke, saw dust, bagasse, etc. without compromising on performance & efficiency. This reduces downtime leading to further increase in profitability. Every solid fuel has different physical and chemical properties which influences the design and performance of the furnace in Thermal Fluid Heater. Different combustion systems are shown in above diagrams. Low grade fuels are best handled using FBC technology to give good results. Thermal's unique design for efficient combustion suits different solid fuels like coal, lignite, wood, husk, pet coke, bagasse and biomass fuels resulting in to low operating cost, trouble free operation and lesser maintenance husk, agis best suited for some fuels with high ash content like low grade coal, paddy ro wastes etc. FBC technology ensures complete combustion, helps homogeneous mixing of fuel, maintains uniform bed temperature and leaves low un-burnt fuel guaranteeing 5 to 7% higher efficiency than any other combustion system.Options of In-Bed Tubes in Furnace is also available to control bed temperature & system performance. Fluidized Bed Combustion Technology is best suited for fuels like low grade coal, imported coal, paddy husk, petcock, etc with Auto feeding system of Over bed & Under bed into Furnace. Salient Features: Multi Fuel Fired System Cost Efficient Unit Also with Latest FBC System Automatic Firing of Solid Fuel as similar to Oil & Gas Capacity:600,000 to 10,000,000 kcal/hr. Temperature:upto 400©C Fuel:Coal / Wood / Lignite / Paddy Husk / Petcock / Saw Dust / Bagasse / Palm Oil Extracts / etc
A unique design of the pre-furnace consists of lateral wall made of finned tube connected to the boiler body through headers. Salient Features: Complete gas-tight construction. Greater absorption of radiant heat. Fast water circulation resulting in accelerated start up and better boiler response to load fluctuations. Designed to give full load efficiency upto 80%. Optional FBC System for Capacity above 5000 kg./hr. for Automatic Firing. Capacity:1000 kg./hr. to 15000 kg./hr. Pressure:10kg./cm2 to 35 kg./cm2 Fuel:Coal / Wood / Lignite / Paddy Husk / Petcock / Saw Dust / Bagasse / Palm Oil Extracts / etc.
3-PASS FULLY WET BACK STEAM BOILER Thermal-Max Steam Boiler Smoke tube type system boiler with three pass fully wet back design, suitable for cal / agro waste / oil / gas fuel. Salient Features: Factory-assembled horizontal package boiler. Less site work & quick commissioning Suitable for coal, wood & briquetted fuel. Manual firing - less complexity. Large integral furnace - minimum heat loss. High turn-down ration. End to end visibility of tubes. Easy access for inspection & cleaning. Quick and easy ash removal. Low excess air burners, imported / indigenous. Capacity:Oil Fired - 500 kg./hr. to 8000 kg./hr. Solid Fuel Fired - 500 kg./hr. to 6000 kg./hr. Pressure:10 kg./cm2 to 35kg./cm2
Fully Automatioc Coil Type Boiler Fully automatic, instant steam generating range of boilers designed for safe and reliable operations. Easy to install and commission, these time-tested boilers require very little maintenance. It features a specially designed furnace and combustion system to burn difficult heavy oils and offers fuel flexibility between light and heavy oils to help respond to fluctuating fuel prices. Salient Features: High Efficiency. Large Steam & Water Volumes. Less Maintenance Unique patented membrane design Built-in heat recovery device Membrane design allows large tube diameter for coil enabling better steam dryness, less frequent de-scaling, longer coil life and minimum downtime Unique economiser - optimiser design ensures maximum heat recovery without possibility of feed water pump failure due to boiling/ vapour causing cavitations and pump failure Unique circulation burner design prevents leakage and eliminates fire hazard Ceramic wool refractory allows fast cooling of top plate and easy maintenance Easy access to all parts requiring maintenance. Capacity:500 kg./hr. to 850 kg./hr. Pressure:10 kg/cm2 to 20kg/cm2 Fuel:Coal / Wood / Lignite / Petcock
Continuous Coconut Shell Carbonization Furnace This machine is equipped with:Auto-feeding Conveyor, Biomass Gasifier equipment, Dust-Removal Device, Gas cleaner system, PLC controlled and manual / automatic dual- control System, Cooling and Discharging conveyor, Carbonization Furnace and other equipments. While Carbonization of the raw material inside of the Carbonization Furnace (like coconut shell, sawdust, Palm shell, rice husk, straw, wood scrap etc.), the produced Flue Gas is recirculated in pipeline and is fed back to Heating System after purification, becomes combustible gas (carbon monoxide, methane, ethane). When the temperature reached, Carbonization furnace starting carbonizing the raw materials fed, producing the flue gases, which becomes a combustible gas after spray pour, cooling purification by the cooling purification system, to continue the carbonization Process, then Gasifier stops working or set on the minimal use. Temperature is been regulated and controlled by control system. The Feeding of the Raw Material is also regulated for the Qualified End Product. Based on the requirement of the Plant ie output of the finished Product, we can deploy a set of Furnace or Bank of furnace to yield the desired production quantum. Plant Capacities : 300 kg/hr to 2000 Kgs/hr continuous type.
Rotary Hearth Furnace Based Pig Iron This is the Latest Technology to Produce the Pig Iron or MS Iron out of the Iron Ore Fines and Non-coking Coal. In this Technology, the Coal Consumption is the minimal as compared to the Tunnel Kiln Process or Rotary Kiln Process. Through RHF, either Pig Iron (Fe=96-97% C=3.0-4.0%) or MS Steel (Fe=99% C=0.2% Mn=0.3% etc) or HBI (Hot Briquetted Iron) (Fe=92% C=0.25%) can be made, depending upon the requirement. The entire time for the Reduction, Melting and Product Out will be around 45 min, so the larger capacity of the Plants can be made. This process is also Lowest Space Consuming Plant. The Best Part of this Technology is that we can Product the Ferro Alloys too, like Ferro Nickel (Fe-Ni), Ferro Chrome (Fe-Cr) or Ferro Vanadium (Fe-V) etc from the same Plant, by implementing different Parameters of Operations. We can Control the Low Carbon Ferro Chrome, MS Steel and many more.
Coke less Blast Furnace This Technology is the most efficient for the Existing Blast Furnace Plants to Produce the Pig Iron and that too on the Non-coking Coal instead of the Expensive Metallurgical Coal. The most economical way to produce the Pig Iron from the Coal, but the Limitation is there, that is, it works well with MBFs (Mini Blast Furnace 60-80m3) only. The Larger Capacity Blast Furnace are yet to be optimized and adjusted accordingly.
Roller burnishing tools and machines, deburring tools, burnishing machines, adjustable floating reamers, carbide products, industrial heaters, shrink wrapping machines.
High temperature structural machinable insulation materials, pultrusion.
Industrial furnaces & ovens.
Industrial kiln burners for the mineral processing industries, Continuous on-stream XRD.Combustion consultancy services, commissioning
Boilers, hot air systems, hot water systems, thermic fluid heaters, process control systems.
Effluent treatment plants, IBR boilers, automatic coil type boilers, automatic vertical boilers, wood fired boilers, thermic fluid heaters, hot water generators, hot air generators.
Steam boilers, thermic fluid heaters & burners.