e equipment was manufactured by Jeffrey Rader AB, Sweden in 1995 and it is in very good operational condition. It consist of two heavy duty rolls with removable profilied surfaces which rotate towards each other and presses overzised wood chips between the profiles. Roll drives 2 x 110 kW / 1500 rpm connected with two gearboxes. Hydraulic pump 7.5 kW, capacity 220 m3/h wood chips.
The equipment was manufactured by Jeffrey Rader Inc, Sweden in year 1995, manufacturers type is DynaYield 80-300 and it is in good operational condition. The Chip Conditioner consists of two heavy duty rolls with removable profiled surfaces. They rotate towards each other and pull the oversize chips between them. The profiled surfaces are aligned so that the pyramid apexes on one roll travel in the valleys of the apexes on the adjacent roll. With normal oversize wood, the Conditioner typically generates less than 1% fines and 3% pins
The normal application for the Chip Conditioner is in a chemical pulping process, processing the oversize materials by fissuring the wood chips parallel with the grain to allow the cooking liquors to penetrate the chip, and allow the oversize chip to cook as an acceptable size chip. Another application is in a thermo-mechanical pulping process (TMP), as a preconditioning
An important feature of this machine is its ability to handle small portions of tramp without going off-line. With the so called Dynagage Conditioner, the dynamic roll is allowed to move away from the static roll, and once the tramp is through the unit, the roll automatically moves back to the proper set point without shutting down the flow and together with slow rotation speed enable were low down time and maintenance costs. Roll distance movements are made with a hydraulic system build on the equipment and controlled by 3 position sensors
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Technical data:
Model: RDY 80-300
Manufacturing year: 1995
Capacity (throughput): 220 m3/h loose wood chips
Press roll diameter: 915 mm
Roll length: 2440 mm
Roll motors: 2 x 110 kW / 1500 rpm / 690 V – 50Hz
Press distance between the rolls: 2.2 mm
Gearboxes: 2 x Kipo Benzler TV 512
Hydraulic pump: Rexroth 200 bar with Mecman syliders
Electric motor for hydraulic pump: ASEA 7.5 kW
Weight: 33 000 kg
Length: 5083 mm
Width: 2550 mm
Height: 2400 mm.
The equipment is designed and manufactured by Gough & Co Ldt, UK in year 1999 / installed in 2000, manufacturer’s type single deck Vibracon GVF4. We have totally 3 identical units which were dismantled in 2007 and all of them are in very good operational condition. These are single deck circular screen design for high velocity scalping, de-watering or single deck separation in chemical and pharmaceutical industry. (These units were screening oversized particles in PVC - granulate factory truck loading station) The perforated screen and all product touching parts are made on stainless steel AISI 304L. Top deck houses the screen and the discharge spout for oversize particle removal is fitted to it. Top deck is supported with mechanical spring and vibration movement is created by two contra rotating vibrating motors on the outside of the unit so there are no internal working parts. Vibration power can be adjusted.
Technical data:
Type: Vibracon GVF 4
Material: AISI 304L – product touching parts
Perforated screen: Mesh size 4 mm
Screen diameter: 1100 mm
Screen area: 9500 cm2
Vibrators: 2 x 0.52 kW units.
Industrial Crane Konecranes CTX 10 t, Dual Bridge with 33.6 m span
The crane was manufactured by Konecranes Oyj in 2001 and the operation was stopped in year 2006. The equipment was regularly serviced by the manufacturer and is thus in excellent operating condition. The crane is still installed in its original place and can be tested on any time. The double bridge is welded housing construction equipped with one double speed wire hoists and a motorized rail equipment on both ends. The crane has both the local wire connected control unit as well as the wireless remote controller. On the bridge there is a service platform and the local LV û and control cabinet. All electric motors are dimensioned in accordance with Industrial Heavy Duty ED classification. The equipment includes the crane moving rail which will be sold separately.
Technical data:
Manufacturer's type:CXTD10t x 33.6m Hol: 6.1m
Lifting capacity:10 000 kg
Span distance:33.55 m
Lifting class:FEM M5 (2m)
Bridge structure:Welded case
Total weight:Approx 22 000 kg
Type of wire hoist:XL 404N40BDA4
Lifting height:6.1 m
Lifting speeds:8.0 and 1.3 m / min
Wire hoist speeds:32 and 8 m / min
Bridge speed:Inverter controlled, max 40 m / min
Wire hoist lifting motor:Double power 15 and 2.5 kW (60% ED)
Wire hoist moving motors:2 x 0.65 kW (40% ED)
Bridge moving motors:2 x 1.8 kW (40% ED)
Total power need:19.9 kW / 400 V / 50 Hz
Crane moving rail:60 x 40 cm, length 2 x 140 m.
1. Brew House Make & Capacity:
Steinecker1995 -1999
5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain
Cast-out quantity: 500 hl, 16,5° Plato
8 Brews/ 24 hours, annual capacity 0.85 Mhl
Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker)
Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews)
The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment:
Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008
Configuration, main characteristics:
1 wet mill plant: 20 t/h
1 mash tun kettle plant: V=550 hl
1 lauter tun plant: D=7200mm
1 weak wort tank: V=155 hl
1 pre run vessel: V=640 hl
1 CIP- water distributor
brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours)
wort cooling 400 hl/h, 10°C
- Mash Kettle, a jacketed vessel 550 hl
- Enzyme Dosing pot and pump
- Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers
- Pre Run Vessel complete with internal heater , volume 640 hl
- Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl
- Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters
- 2 Hop Pellet Tanks
- 2 Hop Oil Tanks
- Brewhouse Weak Wort Tank, volume 150 hl
- Alfa-Laval Decanter, year 2008, capacity 100 hl / h
- 2 Weak Wort Tanks, volume approx 80 hl each
- Gypsum Tank, volume approx 40 hl
- Wet starch tank – volume 100 hl
- Spent Grains Silo
- Spent Grains Drying System
- Bulk Acid tank – plastic tank with integral bund and dosing pumps
