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What is Shuttle Kiln?

A shuttle kiln is a car-bottom kiln with a door on one or both sides. Burners are positioned top and bottom on each side, creating a turbulent circular air flow. The type of kiln is generally a multi-car design and used for processing white wares, technical ceramics and refractories in batches. It can be updraft or downdraft in design.



What are the specifications?



Technical Specifications of Shuttle Kiln
Serial No Description Specifications
1 Per Day Production 2 MT
2 Maximum Temperature 1300
3 Lowest Temperature
4 Firing Cycle Within 8-10 hours need to be completed
5 Power Gas Fired
6 Kiln Car Size Length- 12.5 feet
Width-5.5 feet

Height-5 Feet

7 Kiln Size Length- 17 Feet
Width-8.5 Feet

Height-8.5 Feet

8 Burner Capacity (3+3)= 6 Pcs


What are the applications of Shuttle Kiln?

Shuttle kilns are extremely flexible ovens and can be used for a variety of all sectors of ceramics. Businesses that make manufacturing industry ceramics frequently make good use of shuttle kilns. Depending upon size and weight of ware, shuttle kilns may be equipped with car moving devices to transfer fired and unfired cars in and out of the kiln. This being said, shuttle kilns work most effectively for smaller volume product run.

Incl. Orange
Code No: BB-CS-B2341
Components: Cd, Si, Zr, Si, S
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,
Tableware Glaze

Code No: BB-CS-SCS01
Components: Sn-Sb
Max Firing Temperature: 1250
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,
Tableware Glaze

Black
Code No: BB-CS-Y9020090
Components: Co, Cr, Mn, Fe, Ni
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,
Tableware Glaze

Pr. Yellow

Code No: BB-CS-Y215
Components: Zr, Pr, Si,
Max Firing Temperature: 1250
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,
Tableware Glaze

Code No: BB-CS-Y3312F
Components: Zr, V, Si
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,

Incl. Red Color Code No: BB-CS-B5155
Components: Cd, Si, Zr, Si, S
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile,
Tableware Glaze

Code No: BB-CS-Y7013
Components: Fe, Cr, Al, Zn
Max Firing Temperature: 1300
Moisture content: 0.1%
Powder Characteristics: 325 mesh
Granularity: 0.5%
Remarks: Suitable for Sanitary ware Glaze, Ceramic
Tile,Tableware Glaze

Code No: BB-CS-Y3302

Components: Co, Si

Max Firing Temperature: 1300

Moisture content: 0.1%

Powder Characteristics: 325 mesh

Granularity: 0.5%

Remarks: Suitable for Sanitary ware Glaze, Ceramic Tile, Tableware Glaze

Salisbury's Self-Testing Voltage Detectors allow testing to be continuous and automatic. An intermittent flash and beep confirms the detector is functioning properly. Self-Testing Voltage Detectors are used to verify live or de-energized conductors. These testers may be used with rubber insulating gloves or hot sticks using the splined universal end fitting. Testers indicate the presence of voltage with an extra bright LED light and a distinctive audible signal. It is recommended that the tester be moved closer to the conductor until a warning is indicated, or it touches the conductor, apparatus, or elbow test point. Each tester requires three C batteries (included).

Features & Benefits: Do not assume conductors that have been tested de-energized will stay de-energized. Always install proper grounding devices before working. Failure to do so may result in serious injury or death. Dimensions in. (mm): 11 x 3.5 ( 279.4 x 89 )

What is Calcium Carbonate?

Calcium carbonate is a colorless powder that is white and unscented. It is water insoluble to a large extent. Calcium carbonate is commonly known as CaCO3. It works as an antacid, a food coloring, and a fertilizer, among other things.



What are the Specifications of Calcium Carbonate?

Chemical Analysis Units ACI BB-WH-001 PCS
CaCO % by mass 98% 98% 98%
FeO % by mass 0.015 0.02 0.10
Density g/cm 2.7 2.7
Hardness MOH 3 2.5
Moisture % by mass 0.1 0.2 0.2
Whiteness % by mass 98.5 98 98


How to make Calcium carbonate?

Calcium carbonate is made by combining calcium oxide with carbon dioxide. After adding water to make calcium hydroxide, carbon dioxide is pushed through the solution to produce the required calcium carbonate, known as advanced calcium carbonate in the industry.



What are the uses in Ceramics?

Calcium carbonate is an important element in the manufacture of ceramics. Calcium carbonate is a cost-effective form of calcium oxide that is essential as a melting agent at higher degrees. It also enhances the mechanical and chemical strength of the glass body, as well as reducing shrinkage caused by fire.



What are the Applications in others?

Calcium carbonate is commonly used as a calcium supplement, antacid, phosphate binder, or pharmaceutical tablets. It is also seen in baking powder, toothpaste, and wine.



What are the Negative sides?

Calcium carbonate has the potential to induce bad impacts. People may be affected by stomach discomfort, constipation, dry mouth, increased urination, and lack of appetite, fast weight gain, bone discomfort, tiredness, and a lack of energy. If someone faces problems, they should get help as soon as possible.

What is Zinc Oxide?
Zinc Oxide has the chemical formula ZnO and is an ionic material. Though zinc oxide is found naturally, the majority of it is produced artificially. It is a white or yellowish-white color, and it is water insoluble.

What are the specifications of Zinc Oxide?

Specifications of Zinc Oxide
SI Parameters Percentage UOM
1 Zinc Oxide 99.50 %
2 Acid insoluble 0.15 %
3 Iron as Fe 100 ppm
4 Lead as Pb 500.00 ppm
5 LOI 0.3 %
6 Appearance White amorphous powder
What are its Applications in Ceramic Industries?

Zinc oxide is generally used in the ceramics industry to create glazes .It plays an important role in lowering the melting temperature, equipment requirements, and increasing the color intensity of glazes. In the production of ceramic items, it helps as a fluxing agent.

What are the Uses in Others?

Zinc oxide is noticed in makeup, nail polish, baby lotions. It is also used as an ointment for diaper rash and sun protection products. Cosmetics, rubber, plastics, glass, cement, lubricants, paints, pigments are all made with it. It works as a sunscreen by decreasing or avoiding sunburn and early aging of the skin. It is also used by many big company as a complementary element for their products. Zinc Oxide is used to treat or stop minor skin irritations like burns, cuts, and diaper rash.

What are the Negative Sides?

Unnecessary use of Zinc Oxide can be found allergic reactions like eczema, dizziness, and trouble breathing, though it is very rare. However, if anyone faces any problem, he should get treatment as soon as possible

Specifications:
Size: 5.1 x 2.8 x 2.0 in. / 13.1 x 7.0 x 5.2 cm
Weight: 11.5 oz. / 328 g
Temperature: -4 to 122F / -20 to 50C
Readily enables to communicate with Motorola MOTOTRBO

Description:
The Honeywell Max XT II is a rugged, handheld mobile computer that is designed for use in demanding environments such as warehouses and manufacturing facilities. It features a high-performance processor and a large, easy-to-read display, making it ideal for tasks such as barcode scanning and data collection. The device is built to withstand drops, bumps and exposure to extreme temperatures and is sealed against water and dust. With a long-lasting battery and the ability to run multiple applications simultaneously, the Max XT II is a reliable and efficient solution for mobile data collection and communication in industrial environments.

Benefits:
Monitors H2S, CO, O2 and combustibles.
One-button operation with robust, motorized pump.
Compatible with MicroDock II

These jute ropes, which are popular in commercial as well as household purposes such as binding, Packing sacks or any other commodity and towing the animals to the cart .


Size: 8 MM To 45 MM

It has variety from 4 mm to 50 mm both natural and colour. It is used for tying up gifts, embellishing cards, baskets, gift tags, vases, plant grafting, embellish flower arrangements, center pieces and much more. The coarser Jute Ropes are used in sailing, construction, transport, agriculture or insulation of log houses. Because of its appearance, jute rope is often used as a decorative element in homes, restaurants and gardens.

What is Frit?

The mixture of silica and fluxes which is fused at high temperature to make glass. A frit is a type of ceramic glass that predominantly consists of silica, di boron trioxide and soda. This combination of raw materials are industrially melted and rapidly cooled. Frits form an important part of the batches used in compounding enamels and ceramic glazes. Not all glasses that is fused and quenched in water is frit, as this method of cooling down very hot glass is widely used in glass manufacture.



What are the Classifications?



Opaque Frit: It has lower or higher coefficient of thermal expansion, water anti- penetration ability, wide firing range, low softening point, resist to crazing.


Transparent Frit: Excellent gloss & color development frit, often used in single fast firing wall and floor tiles, High Transparently glossy glaze suitable for rustic or homogeneous tiles.




How does a Ceramic Frit make?



Ceramic frits are obtained by fusing raw materials in a melting kiln at higher temperature. The melt is cooled quickly, either by quenching in water which transforms it into a fragmented solid that is practically insoluble in water.



What are the Uses in ceramics?

Because of their various applications, there are numerous types of frits, each with specific uses. Despite the diversity, manufactured frits typically all contain more than one kind of flux (for melting) and are stabilized with alumina and silica. This causes the frits to be more reliable in consistently reproducing glazes

What is Alumina?

Alumina is a chemical compound that is formed of aluminum and oxygen with the formula Al2O3.It is called Aluminium Oxide. It has melting and boiling points of 2072 C and 2977 C, respectively. Aluminum Oxide has a density of 3.95 g/cm3.

Why is Alumina powder used in ceramics?

Although Alumina is an electrical insulator, it has a high heat transmission for a ceramic. Water does not melt Alumina. So, it is used in ceramics.

What are the specifications of Alumina powder?

Specifications of Aluminum
Serial No Chemical Descriptions Percentage
1 Al2O3 99%
2 Fe2O3 0.05%
3 Mesh +200


How is alumina powder made for ceramics?

Alumina are manufactured in ceramics from white particles or a smooth dense powder purified from bauxite. Alumina is a strong, long-wearing industrial ceramic which can only be produced via diamond cutting.

What are the Uses in others?

Alumina is a great element for bricks, plastics, polymers, and heavy clayware since it is chemically stable. It is also a popular component in sandpaper and a cost-effective alternative to industrial diamonds.

What are the Side effects?

Although Alumina is a beneficial metal, it is a skin irritant and it is also harmful for the environment. Itâ??s definitely uncomfortable in some cases

What is Wollastonite?

Wollastonite is a calcium, silicon, and oxygen-based industrial mineral. It is generally white, although it can also be colorless or gray. CaSiO3 is the molecular formula of Wollastonite. 2.86-3.09 is the specific gravity of it.

What are the Purposes of using Wollastonite?

Wollastonite increases weather resistance, lowers brightness and coloring, and works as a flatting and suspension agent, as well as performing as a smoothing and suspending agent.

What are the Specifications?

Specifications of Wollastonite
Serial No Technical Index Percentage (%)
1 SiO2 53.78
2 CaO 43.41
3 Fe2O3 0.39
4 MgO 0.95
5 Whiteness 90.52
6 Mesh(325) 3.00%
7 HCl insoluble matter 0.25%


What are the Uses in Ceramics?

Wollastonite is used in the manufacture of ceramics. It reduces firing and drying shrinkage, and lowers the temperature at which the glasslike stage is constructed. It minimizes instability and glaze problems in ceramic production and reduces shrinkage and gas expansion.

What are the other Applications?

In spite of being used in ceramics, wollastonite is also used in plastics, steel, and in the production of paints and coatings.

What is Zirconium Silicate?
Zirconium Silicate is a powder that is water insoluble. It is often colorless, although it can also be brown, pale yellow, light red, green, or gray in color. The number 40 is the atomic number. Its melting point is 1540 C and it has a specific gravity of 6.4. ZrSiO4 is a zirconium silicate chemical compound. The molecule has a molecular weight of 183.31. It has a density of 4.56 gm/cm3.

What are the Specifications of Zirconium Silicate?

Specifications of Zirconium Silicate
Chemical Analysis Percentage Parameter Result
ZrO2 66 ±2% Mesh (+200)
SiO2 33 ±1% Density 1 %max
TiO2 0.12%max Moisture 0.50 %
Fe2O3 0.1% max After Burn White
CaO Trace Lightness (L) 88.86 %
What are the Applications of Zirconium Silicate in Ceramic Industry?

Zirconium Silicate has different kinds of applications in the ceramic industry, including as a whiteness and opacity booster. It is also used as a raw material in ceramic glazes to promote opacity, as well as in glass compounds to make beautiful, opaque white glazes. It improves erosion and chemical resistance when used in glazes.

What are the Uses of Zirconium Silicate in others?

Zirconium Silicate Powder is a high-quality product with a good refractive index of 1.93-2.01. In spite of being used widely in the production of various ceramics, it is also widely used in refractory materials, zirconium ramming materials, casting materials spray coatings and dental crowns.

What are the Side effects?

The rough zirconium silicate affects the skin and eyes. Pneumogranulomas, skin irritation, and skin granulomas can all be caused by long-term exposure to pollution. However, the toxicity rate of zirconium silicate is very low as well as it has no proven side effects

- 100% Cotton or Cotton blend
- Customize design
- Different color
- Size: 28-38/40
- Good quality strong Stitching
- Customize labels
- Soft hand feel
- Easy Iron
- Good quality fabric
- Color guarantee
- Anti Pilling