Sintered Porous Titanium Rod Filter Element

Product Introduction

Sintered porous titanium rod filter cartridges are unique because of their exceptional strength, durability, and resistance to corrosion. These filters are made by compressing and sintering titanium powder to form a solid tube with a precisely controlled pore structure. The resulting material is highly porous and provides excellent filtration efficiency and flow rate.
Sintered porous titanium rod filter cartridges are designed to have a highly controlled pore structure, which allows for precise filtration of contaminants based on their size and shape.



Parameters
Material: metal titanium powder
Outer diameter: �¤10 20 30 40 50 60 mm
Length: 10 20 30 40
Filter connector: M20 M30 222 226
Filtration accuracy: 0.5um, 1um, 3um, 5um, 10um, 20um, 50um
Working pressure: 0.1MPa 0.6MPa
Working temperature: 300
Flow rate: 0.5m3/h 200m3/h


Features
1. High efficiency: Sintered porous titanium rod filter cartridges have a high filtration efficiency, meaning they can effectively remove particles and contaminants of various sizes and shapes.

2. High flow rate: Sintered porous titanium rod filter cartridges can handle high flow rates without clogging, which is important in applications where a high filtration rate is required.

3. High dirt holding capacity: Sintered porous titanium filter tubes have a high dirt holding capacity, meaning they can hold a large number of contaminants before needing to be cleaned or replaced.


Applications in harsh environments
Sintered porous titanium filter tubes can be useful in harsh environments where other filters may fail due to extreme temperatures, pressures, or corrosive substances.
For example, in the oil and gas industry, drilling operations often produce fluids that contain abrasive particles, corrosive chemicals, and high temperatures and pressures. Sintered porous titanium filter tubes can be used to filter out these contaminants and protect downstream equipment, such as pumps and valves, from damage.
In the chemical processing industry, sintered porous titanium filter tubes can be used to filter out corrosive substances and maintain the purity of chemical products. These filters can withstand the harsh chemical environments and high temperatures and pressures that are common in chemical processing applications.
Overall, sintered porous titanium filter tubes are suitable for use in a wide range of harsh environments, where they offer excellent filtration performance and durability.

Sintered Porous Filter Element Feature
1. Sintered porous filter element is surface filtration
2. Sintered porous filter element is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Sintered porous filter element has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life

Sintered Porous Filter Element Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization

Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Titanium rod filter element is a porous filter element made of industrial high-purity titanium, which is formed by sieving, cooling and isostatic pressing, and then sintered at high temperature and high vacuum. It has outstanding qualities such as corrosion resistance, high temperature resistance, high strength, ease of filtration accuracy assurance, and ease of regeneration. It is suitable for the filtration of various corrosive media, such as: hydrochloric acid, sulfuric acid, hydroxide, sea water, aqua regia, and chloride solutions such as iron, copper, and sodium.
Technical Parameters
Filtration accuracy: 0.22um-100um
Porosity: 30-40%
Air permeability: 0.02-20M3cm/m2h
Compressive strength: 0.5-1.5Mpa
Temperature resistance: 280C (wet state)
Maximum working pressure difference: 0.6Mpa
Diameter: 30mm 50mm 60mm
Length: 5 inches 10 inches 20 inches 30 inches 40 inches
Interface form: M20 M30 222 226 DFPD (double flat port)
Filtration accuracy: 0.45m, 1m, 3m, 5m, 10m, 20m, 30m, 50m, 80m, 100m
Features
1. High temperature resistance
Generally, it can be used normally under 280 degrees.
2. Uniform and stable precision
Uniform structure, narrow pore size distribution, high separation efficiency, high porosity, low filtration resistance, high penetration efficiency.
3. Resistance to corrosion
Chemical stability, acid and alkali corrosion resistance, and oxidation resistance are all strengths.
4.A large filter area
In accordance with food hygiene and pharmaceutical GHP criteria, there is no particle shedding and no secondary polluting of the original solution.
5. Longevity
It is easy to clean, can be regenerated online, and has a long service life (generally several times that of membrane filter elements).
Applications
1. It is employed in the pharmaceutical business for decarbonization filtration in the concentrated preparation of big infusions, tiny injections, eye drops, and oral liquids, as well as security filtration prior to terminal filtration in diluted preparations.
2. Impurity removal and filtration in the raw material production process, decarbonization filtration, and fine filtration of materials.
3. Ultrafiltration, RO, and EDI security filtration in the water treatment business, as well as filtration following ozone sterilization and ozone aeration.
4. Clarification and filtering of beverages, liquor, beer, vegetable oil, mineral water, soy sauce, and vinegar.
5. Filtration and recovery of ultrafine fine particles and catalysts, precision filtration following resin adsorption, and impurity removal and filtration of system heat transfer oil and materials, catalysis Gas rest purification, etc. are all processes used in the chemical industry to decarbonize liquid products, liquid raw materials, and pharmaceutical intermediates.

TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications.

The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs.

Parameter
Material: SUS 316L
Length: 30â??
Diameter: 30mm
Pore size: 15 um
Wall thickness: 2.5mm
Connector: 1/2â?? NPT

Features
Exceptional Durability: Our 30" SUS 316L Sintered Alloy Porous Filter Elements are constructed using high-quality SUS 316L stainless steel, ensuring unmatched strength and stability. These filter elements are designed to withstand demanding environments, offering long-lasting performance and reliability.

High Filtration Efficiency: With a porous structure and interconnected pores, these filter elements provide efficient contaminant removal. The large surface area facilitates optimal particle capture, resulting in high filtration efficiency while minimizing pressure drop. This ensures effective filtration and maintains the overall efficiency of industrial processes.

Robust Heat and Corrosion Resistance: The sintered alloy material of these filter elements provides excellent resistance to heat and corrosion. They can operate reliably in high-temperature environments and withstand the corrosive effects of chemicals, ensuring prolonged service life and consistent filtration performance.

Customizable Configurations: We offer customizable configurations for our filter elements, allowing for adjustments in pore size, thickness, and shape to meet specific filtration requirements. This customization ensures that the filter elements are tailored to the unique needs of each application, optimizing filtration performance and achieving desired results.

Wide Range of Applications: The 30" SUS 316L Sintered Alloy Porous Filter Elements find extensive use across various industrial sectors. Whether in petrochemical, pharmaceutical, food and beverage, or water treatment applications, these filter elements deliver reliable filtration solutions. Their robust construction and superior filtration performance make them a trusted choice for critical filtration tasks, ensuring clean and purified fluids while maintaining process efficiency.

1. Manufacturing Technique
Titanium sintered porous material is a kind of porous material with high quality spherical and high purity titanium powder as raw material and it is made rigid by forming and sintering at high temperature.
Feature: the material contains a large number of connected or semi-connected pores, the pore structure is composed of regular and irregular powder particles, the size and distribution of pores and the size of porosity can be adjusted according to the powder particle size combination and preparation process to meet the actual needs of customers.
2.Properties of titanium sintered porous materials:

Pore diameter uniformity, pore stability, high separation efficiency.
High porosity, low filtration resistance, and high permeability.
Good chemical stability, acid, and alkali corrosion resistance, oxidation resistance.
Morphological stability, no particle shedding, comply with food hygiene and pharmaceutical GMP requirements.
Good mechanical properties, low differential pressure, large flow.
Strong anti-microbial ability, does not interact with microorganisms.
Online regeneration, easy cleaning, long service life.
Excellent biocompatibility can be widely used in biological, food, pharmaceutical, medical industry.
Excellent electromagnetic shielding performance.
Good damping and shock resistance.
3.Application of titanium sintered porous materials

Titanium sintered porous materials are mostly used for filtering materials, electrodes, heat transfer materials, catalyst carrier materials, noise-canceling materials according to their physical and structural properties.

Decarburization filtration of pharmaceutical liquids.
Electrolytic gas industry precision filtration, gas distribution.
The medical industry makes biological implants.
Water treatment industry odor sterilization filtration and ozone aeration.
Clarification and filtration in food and beverage processing.
Prefiltration of reverse osmosis system for the electronics industry.
Terminal filtration of petroleum products in the petrochemical industry and filtration of carbonic alkali liquid in the chemical industry.
High-pressure air filtration in the aerospace industry.
Filtration and recovery of the precious metal catalysts in the fine chemical industry.
The electrode matrix of a fuel cell.
Catalyst carrier in gas and liquid catalytic reactions.

Introduction:
Porous Titanium Tube is crafted using industrial high-purity titanium powder (>99.6%) through a series of processes including powder classification, molding, sintering, and mechanical welding. The Porous Titanium Tube exhibits exceptional adaptability, allowing for adjustable porosity and filtration accuracy across a wide range.

Featuring an open cell structure, Porous Titanium demonstrates great promise in the field of implant materials. Its remarkable attributes, such as a low elastic modulus, excellent bioactivity, biocompatibility, and the capacity for bone regeneration, make it an ideal choice for medical applications.

At TOPTITECH, we provide a diverse range of Porous Titanium Tubes that cater to varying filtration precision requirements and dimensions. Additionally, our services extend to machining capabilities, enabling operations such as punching and cutting on sintered titanium tubes. For specific needs, we also offer Porous Titanium Tubes with one end closed.

Specifications:
- Material: Gr1 pure titanium powder
- Filtration Precision: 30 Micron
- Diameter: 150mm
- Length: 40 inches (1000mm)
- Porosity: 30-40%
- Technique: Sintered

Feature
Porous titanium tubing offers high-temperature resistance up to 300�°C for normal use applications.

It maintains strong mechanical properties with good plasticity, allowing for machining to customer specifications.

This material demonstrates excellent corrosion resistance in harsh chemical environments. It can withstand oxidation and exposure to nitric acid, sulfuric acid, dilute hydrochloric acid, acetic acid, liquid hydrogen, and liquid nitrogen.

Its uniform, stable pore structure coupled with precise filtration abilities delivers highly effective purification.

No particle shedding occurs, preventing secondary contamination.

The tubing also enables easy, repeated online cleaning through back blowing.

Outstanding wear and impact resistance endow porous titanium with durable mechanical characteristics.

Applications:
1. Chemical Processing: These filter tubes are used in chemical processing industries to remove impurities and ensure the purity of liquids and gases.
2. Petrochemical Industry: They play a crucial role in the petrochemical industry by filtering out contaminants and particulate matter from various fluids.
3. Pharmaceutical and Biotechnology: Porous titanium filter tubes are commonly used in pharmaceutical and biotechnology applications to achieve high levels of purity in drug manufacturing and sterile filtration processes.
4. Water Treatment: These filter tubes are utilized in water treatment systems to remove suspended solids, bacteria, and other impurities from water sources.
5. Food and Beverage: Porous titanium filter tubes find application in the food and beverage industry for filtration during the production of beverages, dairy products, and edible oils.

Product Introduction

1mm Thickness Titanium Sintered Metal Porous Filter Plate is a type of filter plate made of titanium metal that has undergone a sintering process. In the sintering process, titanium particles are heated to a high temperature and pressed together to form a porous structure. This structure contains small channels or holes that allow fluids or gases to pass through while capturing solid particles or impurities.

The porous structure of the Titanium Sintered Metal Porous Filter Plate is typically created by using a powder metallurgy process. In this process, titanium particles are first compacted into a green body, which is then subjected to a high-temperature sintering process. During sintering, the particles fuse to form a solid mass with a porous structure.

Titanium is a popular choice for sintered metal filter plates due to its excellent mechanical properties, corrosion resistance, and biocompatibility. The porous structure of the Titanium Sintered Metal Porous Filter Plate can be tailored to achieve specific filtration requirements, such as pore size, pore distribution, and permeability.



Parameter

Material: GR1 titanium powder

Filtration precision:20um

Porosity: 30-40%

Operating temperature: â?¤300â??

Diameter: 100mm

Thickness: 1mm

Product Introduction

30um titanium sintered porous metal filter tube is a type of filter made from titanium that is used to remove impurities or contaminants from a fluid or gas. These tubes are typically cylindrical in shape and have a porous structure that allows the fluid or gas to pass through while trapping any unwanted particles or substances.

Titanium is a popular material for filter tubes due to its high strength, corrosion resistance, and biocompatibility. It is commonly used in a variety of industries, including aerospace, medical, and chemical processing. Titanium filter tubes can be customized to meet specific filtration requirements, such as pore size, flow rate, and filtration efficiency. They can also be designed to withstand high temperatures and pressures, making them suitable for use in harsh environments.



Parameters

Name:30um titanium sintered porous metal filter tube

Brand: TOPTITECH

Material: titanium powder

Process: sintering

Filtration precision:30um

Size:�?30*80mm

Porosity: 35%



Features

Corrosion resistance: Titanium is highly resistant to corrosion, even in harsh environments, making it an ideal material for filter tubes exposed to corrosive fluids or gases.

High strength-to-weight ratio: Titanium is a lightweight, yet strong material, which makes it ideal for applications where weight and strength are important factors.

Temperature resistance: Titanium has a high melting point and can withstand high temperatures, which makes it suitable for use in applications that involve high temperatures or thermal cycling.

Customizability: Titanium filter tubes can be customized to meet specific filtration requirements, including pore size, flow rate, and filtration efficiency. This allows for greater flexibility in designing filtration systems that are tailored to particular applications.

OD 30mm Titanium Porous Filter Element With M20 is a type of metal filter made from sintered titanium powder. This material offers high strength and durability, enabling it to withstand high levels of stress and operate in harsh environments with high temperatures and corrosive media. Moreover, it can be easily cleaned or back washed, which increases its longevity.

The M20 interface is an important feature of this filter element. It is a type of threaded connection that allows for easy installation and removal of the filter cartridge in a filtration system. The M20 interface is a standard size that ensures compatibility with a wide range of filter housings and systems. By using the OD 30mm Titanium Porous Filter Element With M20, users can enjoy efficient and reliable filtration in a variety of applications, including air and liquid filtration in demanding environments.

Parameter
Brand: TOPTITECH
Material: titanium
Interface: M20 thread interface
Pore size: 20 micron
Diameter: 30mm
Length: 70.5mm
Porosity: 30%-40%

Features
The OD 30mm Titanium Porous Filter Element With M20 has several advantages that make it a popular choice for filtration applications.

Firstly, the sintered titanium powder material offers high strength and durability, making it resistant to stress and corrosion in harsh environments, and allowing it to operate at high temperatures.

Additionally, the filter element's high porosity and stability ensure efficient and reliable filtration performance.

The M20 interface is another key advantage of this filter element. This threaded connection allows for easy installation and removal of the filter cartridge, which saves time and effort during maintenance and replacement.

Moreover, the M20 interface is a standard size, ensuring compatibility with a wide range of filter housings and systems. This feature makes the OD 30mm Titanium Porous Filter Element With M20 a versatile and convenient choice for various filtration applications.

Overall, the combination of sintered titanium powder material and M20 interface make the OD 30mm Titanium Porous Filter Element With M20 an ideal solution for users who require efficient, reliable, and easy-to-maintain filtration in harsh environments.