Stainless Steel Pleated Filter Cartridge

The stainless steel pleated filter cartridge is a type of filter cartridge that uses single or multiple layers of stainless steel woven mesh as the main filter material. The sealing surface of the filter element adopts an argon arc welding process, and the filter layer is processed by folding 3-5 layers of stainless steel mesh. The filter layer is supported and reinforced by two layers of mesh on the inside and outside, with the actual filtering layer in the middle. The seams are welded using argon arc welding to form a complete filter cartridge that does not leak or allow any medium to pass through. The filter material used is stainless steel woven mesh, which is made of stainless steel wire of different diameters woven to different mesh sizes.
The pleating creates a larger surface area for the filter, allowing it to trap more particles and contaminants than a flat filter of the same size.
Parameter:
Material: SS304 or SS316
Filtration Accuracy: 1 - 200 microns
Size: Customized
Operating temperature: 650
Features:
Filtration efficiency: Pleated stainless steel filters offer high filtration efficiency due to their large surface area and multiple layers of mesh. They can remove a wide range of contaminants from liquids and gases, including particles, debris, and sediment.
Durability: Stainless steel is highly durable and corrosion-resistant, making pleated stainless steel filters suitable for use in harsh environments, such as chemical processing plants and oil and gas refineries.
Customization: Pleated stainless steel filters can be customized to meet specific filtration requirements. They can be designed with different sizes, shapes, and micron ratings to suit different applications.
Temperature and pressure resistance: Stainless steel is capable of withstanding high temperatures and pressures, making pleated stainless steel filters ideal for use in a wide range of industrial applications.
Reusability: Pleated stainless steel filters are reusable and can be cleaned and reused multiple times, making them a cost-effective and environmentally friendly filtration solution.
Applications:
Oil and gas industry: Pleated stainless steel filters are used to remove contaminants from oil and gas during production, refining, and transportation.
Food and beverage industry: Pleated stainless steel filters are used to filter liquids and gases in food and beverage production, ensuring product quality and safety.
Chemical processing industry: Pleated stainless steel filters are used to remove contaminants from chemicals and solvents during production and processing.
Pharmaceutical industry: Pleated stainless steel filters are used to filter liquids and gases in pharmaceutical production, ensuring high product purity and quality.
Water treatment industry: Pleated stainless steel filters are used to remove contaminants from water in water treatment plants and other applications.

Stainless steel pleated filters cartridge is a type of filter element that is made from stainless steel and designed with a pleated structure. The pleats increase the surface area of the filter, which provides more capacity for capturing contaminants. 
Stainless steel pleated filter cartridge is known for their high strength, durability, and resistance to heat and corrosion. They are commonly used in industrial applications where high-performance filters are required for filtering fluids and gases. 
parameters
Material:stainless steel304, 304L, 304HC, 316, 316L, 321, 430 or as per you request.
Filter rating 1-300 microns
Flow rate: 80-200l/min
Working pressure:1.5 bar-250 bar
Working medium:The common polymer industrial, included rubber, plastic, liquid emulsion,etc.
Working temperature: 600
Features
1.High Strength Against High Differential Pressures: These filters can withstand high differential pressures without loss of their filtration efficiency or structural integrity.
2.Large Surface and Filtration Area: The pleated design of these filters results in more pleats in the stainless steel filter, which means a larger surface and filtration area. This provides a greater ability to capture contaminants.
3.Washable and Reusable: The stainless steel filter element is washable and reusable, which prolongs its service life and reduces the frequency of filter replacement. This saves money and reduces waste.
4.Excellent Heat and Corrosion Resistance: These filters are highly resistant to heat and corrosion, making them suitable for use in harsh environments where other filters may fail.
Applications
Oil and gas production: are used in the oil and gas industry to filter out contaminants from crude oil, natural gas, and other fluids.
Chemical processing: These filters are used in chemical processing to remove impurities from chemicals and solvents.
Water treatment: are used in water treatment plants to remove sediment, debris, and other contaminants from the water supply.
Food and beverage production: These filters are used in the food and beverage industry to filter out impurities and ensure product quality.
Pharmaceutical production: are used in the pharmaceutical industry to filter out contaminants and ensure product purity.
Automotive and aerospace industries: These filters are used in the automotive and aerospace industries to filter out contaminants from hydraulic fluid, lubricating oil, and other fluids used in machinery.
Industrial air filtration: are used for industrial air filtration to remove dust, smoke, and other airborne contaminants from the air.

Stainless Steel Pleated Filter Cartridge
Stainless steel pleated filter cartridge demonstrate good permeability, high tensile strength and are available from single wrap designs through to complex multi-layered structures in pleated constructions to optimise the area available. These meshes can be manufactured in diffusion bonded versions to increase performance security of pore shape and size and have the broadest range of pore sizes of any filter media type.The pleated design provides maximum surface area for higher flow rates and longer run times. With metal construction, these cartridges can be cleaned and put back into service, resulting in a longer service life than other types of media.

ZHUAN LV PM series precision woven meshes are manufactured in various types of weaves. Plain square weave is available for simple sieving duties through various weave patterns (Reverse Plain Dutch, Broad Mesh Twill and Single Plain Weave). Dutch Twill Weave is provided for the most comprehensive selection of surface filtration duties. ZHUAN LV PM series filter cartridge is available in 316L stainless steel as standard with other alloys such as 304L stainless steel,Inconel and Monel on request.

Description
Yitong stainless steel pleated filter cartridges attains their superior performance due special filter medium, composed of 100%, 316L random fiber stainless steel. The unique calendering process compresses the fiber matrix to form specialized filter media which provides consistently high porosities and large filtration areas. The metal structrue provides perfect strength, which helps it to wothstand high pressure drop.

Feature
1 High porosity, low pressure drop
2 High temperature and high pressure resistance
3 Suitable for filtration of high viscous liquids
4 Suitable for filtration under high temperature condition
5 Easy to clean.

Application
1 steam filtration
2 filtration of strong acid and alkali
3 filtration of the corrosive liquid
4 filtration of liquid and gas under condition of high temperature
5 Decarburization filtration
6 Filtration of viscous liquid

Stainless steel pleated filters are a type of filtration media made from stainless steel. These filters consist of multiple layers of stainless steel mesh that are pleated or folded to increase the filtration area. The pleated design allows for a larger surface area compared to flat filters, resulting in improved filtration efficiency and capacity.

Stainless steel pleated filters offer several advantages due to the properties of stainless steel, such as corrosion resistance, high temperature resistance, and durability. They are commonly used in various industries, including petrochemical, pharmaceutical, food and beverage, water treatment, and industrial processes.

The pleated structure of these filters provides an extended service life and lower pressure drop compared to other filter types. The pleats create a larger filtration surface, allowing for efficient removal of contaminants and particulate matter from fluids or gases. The stainless steel mesh construction ensures excellent mechanical strength and resistance to wear and tear.

Specification:
Size: 60*1000mm
Filter precision: 2 micron
Filtration Media: SS wire mesh and SS fiber
Support Media: SS wire mesh
Outer Cage: SS
End Caps: DOE
Bonding: Welded

Features:

1. Filtration Efficiency: Stainless steel pleated filters offer high filtration efficiency due to their multiple layers of pleated stainless steel mesh. They effectively capture particles and contaminants of various sizes, ensuring reliable filtration performance.

2. Large Filtration Area: The pleated design of these filters provides a larger filtration area compared to flat filters. This increased surface area allows for improved particle capture and higher dirt-holding capacity, resulting in longer filter life and reduced maintenance frequency.

3. High Temperature Resistance: Stainless steel pleated filters can withstand high temperatures, making them suitable for filtration applications involving hot fluids or gases. They maintain their structural integrity and filtration performance even under elevated temperature conditions.

4. Mechanical Strength: Stainless steel pleated filters have excellent mechanical strength and durability. They can withstand high differential pressures without collapsing or deforming, ensuring reliable filtration performance and longer service life.

5. Easy Cleaning and Maintenance: Stainless steel pleated filters are relatively easy to clean and maintain. They can be cleaned using various methods, including backwashing, ultrasonic cleaning, or chemical cleaning, depending on the application and level of contamination.

6. Environmentally Friendly: Stainless steel pleated filters are reusable and washable, reducing the need for frequent filter replacements. This reusability makes them an environmentally friendly choice, reducing waste generation and overall environmental impact.

Product Introduction

The stainless steel pleated filter cartridge is a type of filter cartridge that uses single or multiple layers of stainless steel woven mesh as the main filter material. The sealing surface of the filter element adopts an argon arc welding process, and the filter layer is processed by folding 3-5 layers of stainless steel mesh. The filter layer is supported and reinforced by two layers of mesh on the inside and outside, with the actual filtering layer in the middle. The seams are welded using argon arc welding to form a complete filter cartridge that does not leak or allow any medium to pass through. The filter material used is stainless steel woven mesh, which is made of stainless steel wire of different diameters woven to different mesh sizes.

The pleating creates a larger surface area for the filter, allowing it to trap more particles and contaminants than a flat filter of the same size.


Parameter:

Material: SS304 or SS316

Filtration Accuracy: 1 - 200 microns

Size: Customized

Operating temperature:â?¤650â??


Features:


Filtration efficiency: Pleated stainless steel filters offer high filtration efficiency due to their large surface area and multiple layers of mesh. They can remove a wide range of contaminants from liquids and gases, including particles, debris, and sediment.

Durability: Stainless steel is highly durable and corrosion-resistant, making pleated stainless steel filters suitable for use in harsh environments, such as chemical processing plants and oil and gas refineries.

Customization: Pleated stainless steel filters can be customized to meet specific filtration requirements. They can be designed with different sizes, shapes, and micron ratings to suit different applications.

Temperature and pressure resistance: Stainless steel is capable of withstanding high temperatures and pressures, making pleated stainless steel filters ideal for use in a wide range of industrial applications.

Reusability: Pleated stainless steel filters are reusable and can be cleaned and reused multiple times, making them a cost-effective and environmentally friendly filtration solution.

Stainless steel Pleated cartridge is manufactured using either stainless steel wire mesh or sintered metal fiber felt. It undergoes a sintering process at each wire contact point, resulting in a robust surface-sieving porous filter cylinder. Additionally, the filter element is designed with pleats, providing a larger filter area and excellent dirt-holding capacity. Customers can choose between double open-ended or single open-ended configurations, while threaded ends are often equipped with gaskets like o-rings to minimize friction on the corrugated filter.

Compared to unsintered mesh filters, pleated sintered mesh filters allow for the use of finer wires, resulting in a higher number of pores per unit area and increased contaminant loading capacity. Moreover, Stainless steel pleated sintered filter cartridges are preferred replacements for PP filter cartridges due to their backwashing capability and reusability advantages. They find applications in corrosive liquid filtration, oxidizing liquid filtration, as well as liquid and gas filtration.

Pleated wire mesh filters consist of a fine wire filtration mesh that is folded repeatedly in a back-and-forth pattern, enabling a large surface area of mesh to fit within a compact housing. This design facilitates fine filtration with a high dirt-holding capacity while minimizing backpressure. The pleated fine mesh is supported by a rigid core or bound by stiffer coarse mesh to maintain its shape. The filter is then capped at both ends to form a complete pleated stainless steel filter cartridge.

Parameters:
- Material: 316 stainless steel
- Length: 10 inch( Other size can be customized)
- Micron Rating: Available in various micron ratings (e.g., 1, 5, 10, 20 microns, etc.)
- End Cap Type: DOE (Double Open End) or SOE (Single Open End)
- End Cap: 222, 226, NPTF, NPTM, Thread, Fin
- Operating Temperature Range: up to 600�°C

Product Introduction

The stainless steel pleated filter element is a high-efficiency filter material. Due to its unique process characteristics, it has been widely used in filtration and separation in water treatment, food and beverage, pharmaceutical, and other fields.

The manufacturing process of the stainless steel pleated filter element is to use high temperature and high pressure to pass the stainless steel wire mesh through pressing rollers, dies, etc. to form a folded structure, and then process it into filter materials of various specifications.



Product parameters

Filtration accuracy: 0.1-200 microns

Diameter: 60mm, 80mm, 100mm

Length: 250mm, 500mm, 750mm, 1000mm

Filter element material: stainless steel 304, 316, etc.

Filter structure: single-layer, multi-layer, multi-layer composite structure

Operating temperature range

Maximum pressure: 1.0MPa, 1.6MPa, 2.5MPa


Features

1. High-efficiency filtration: The structure of the pleated filter element is tighter than that of the ordinary filter element, which can better filter out fine particles and improve filtration efficiency.

2. Good washability: Since the material of the stainless steel pleated filter element has good corrosion resistance and high temperature resistance, it is not easy to be damaged during the cleaning and can be recycled many times.

3. Long life: The stainless steel pleated filter material has excellent corrosion resistance and high temperature resistance, so it has a long life and can greatly reduce material replacement and maintenance costs.