TTC can produce fixed asphalt plants with a capacity of 80-320 t / h. TTC asphalt plants are able to meet the demands of our customers with their models in various capacities, quality and economic operating costs, after sales support.
Advantages
Easy Maintenance
24/7 after sales asphalt plant technical support
Long-lasting wear parts
Operator friendly automation system (multi language support)
Easy disassembly and installation.
Asphalt plant design suitable for different asphalt productions.
Asphalt Plant Equipment Features
Cold feeding bunkers store the materials of different sizes and transfer them to the system according to the product recipe. It is the feeding equipment of asphalt plant.
Cold Feed Bunker Features
TTC asphalt plants have functional design with cold feed bunkers, bolted parts. Easy to install.
Thanks to the cold feeding bunkers, high strength silo body and twisted body, no deformation occurs under load.
Product feeding can be done precisely thanks to frequency controlled dosing conveyors
Dryer Features
TTC fixed asphalt plants have steel forged rings for high strength and long life.
In order to prevent heat losses, asphalt plant dryer is insulated with rock wool and a long-lasting insulation is provided by covering it with stainless steel sheet.
TTC asphalt plant dryers work with soft starter to avoid problems under load.
Dryer burners are supplied from world famous brands.
Asphalt plant dryer (burner) can be supplied with double fuel if desired.
Vibrating Screen Features
Dust-proof design
Easily replaceable screen wires and easy maintenance
4-5 or 6 fraction screen design
Screen by pass system
Mixer Features
High quality gearboxes (synchronous) connected to each other, suitable for heavy duty operation
Heat and abrasion resistant inner casing plates
Long-life mixer arms and shoes
Heaters placed on the mixer discharge cover to prevent freezing
Dust Filter Features
Filter, inlet and outlet temperature measurement
Fresh air clapper to prevent the filter from being damaged by high temperature
Heat resistant metaaramid upright bags
Dustproof design
The bags are easily interchangeable
Reverse flow bag cleaning system
Isolation system suitable for climate conditions and heat transfer
Automation
Asphalt Plant Automation Features
Fully automatic and manual control options
Software in the language suitable for the country where our customers are located
Possibility to determine the desired number of recipes and report on how many products are given to which customer
High quality materials and equipment
Emergency stop system suitable for work safety
Thanks to excellent engineering and quality production, TTC ENGINEERING jaw crushers are among the most important machine types that make our customers lives easier.
Jaw crushers reduce large rocks or ore by means of compression. Mechanical pressure is applied using the crushers two jaws; one is fixed while the other reciprocates. There are also primary and secondary types of these crushers. Jaw crushers are one of the most commonly preferred crushers due to their ability to crush all kinds of materials of any hardness, as well as their lowcost operation and easy maintenance.
The Crushing and Screening Plant is 200-250 t/h and contains:
Jaw Crusher 110 t/h
Secondary Impact Crusher
Vibrating Screen
Conveyors
Cabin and control panel and their cables
TURNKEY!
PRIMARY IMPACT CRUSHERS
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High percentage of cubical shape and close grain distribution
Primary impact crushers are preferred for their high performance and high reduction ratios in crushing soft-character substances like
gypsum and limestone. Due to the different principle of crushing these materials, the reduction ratio is higher than in jaw crushers.
CRUSHER BODY
Increased capacity with new crushing chamber design. Security sensor stops the system when the door is opened during maintenance.
Lock systems prevent the machine body from closing down hazardously. Crusher body is manufactured with high-quality steel plate.
WEAR PARTS
Enhanced solid wear parts and liners.
BREAKER PLATES
Two independent upper and lower breaker plates allow the required size of the end product to be easily obtained, with protection system
against blocking.
BEARINGS
Upper-class heavy-duty SKF bearings, with bearing temperature sensors.
EASY MAINTENANCE FOR HIGH PERFORMANCE
Crusher productivity is directly related to maintenance and safety. Primary impact crushers are equipped with modern solutions to make
the maintenance process more efficient and to reduce maintenance duration.
Primary impact crushers are equipped with a hydraulic lifter, which allows the user to open the crushers superior body for easy maintenance
and easy access to the rotor, blow bars and wear parts.
REDUCED OVERALL OPERATIONAL COSTS
The liners of the crusher do not wear out at the same pace, so some of the liners may need to be replaced earlier than others. Primary
impact crusher liners are designed to be interchangeable, meaning less inventory space is needed and reduced inventory cost for our customers.
The blow bars are also designed to be reversible for the same reasons.
PRIMARY IMPACT CRUSHERS
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High percentage of cubical shape and close grain distribution
Primary impact crushers are preferred for their high performance and high reduction ratios in crushing soft-character substances like
gypsum and limestone. Due to the different principle of crushing these materials, the reduction ratio is higher than in jaw crushers.
CRUSHER BODY
Increased capacity with new crushing chamber design. Security sensor stops the system when the door is opened during maintenance.
Lock systems prevent the machine body from closing down hazardously. Crusher body is manufactured with high-quality steel plate.
WEAR PARTS
Enhanced solid wear parts and liners.
BREAKER PLATES
Two independent upper and lower breaker plates allow the required size of the end product to be easily obtained, with protection system
against blocking.
BEARINGS
Upper-class heavy-duty SKF bearings, with bearing temperature sensors.
EASY MAINTENANCE FOR HIGH PERFORMANCE
Crusher productivity is directly related to maintenance and safety. Primary impact crushers are equipped with modern solutions to make
the maintenance process more efficient and to reduce maintenance duration.
Primary impact crushers are equipped with a hydraulic lifter, which allows the user to open the crushers superior body for easy maintenance
and easy access to the rotor, blow bars and wear parts.
REDUCED OVERALL OPERATIONAL COSTS
The liners of the crusher do not wear out at the same pace, so some of the liners may need to be replaced earlier than others. Primary
impact crusher liners are designed to be interchangeable, meaning less inventory space is needed and reduced inventory cost for our customers.
The blow bars are also designed to be reversible for the same reasons.
TTC can produce fixed asphalt plants with a capacity of 80-320 t / h. TTC asphalt plants are able to meet the demands of our customers with their models in various capacities, quality and economic operating costs, after sales support.
Advantages
Easy Maintenance
24/7 after sales asphalt plant technical support
Long-lasting wear parts
Operator friendly automation system (multi language support)
Easy disassembly and installation.
Asphalt plant design suitable for different asphalt productions.
Asphalt Plant Equipment Features
Cold feeding bunkers store the materials of different sizes and transfer them to the system according to the product recipe. It is the feeding equipment of asphalt plant.
Cold Feed Bunker Features
TTC asphalt plants have functional design with cold feed bunkers, bolted parts. Easy to install.
Thanks to the cold feeding bunkers, high strength silo body and twisted body, no deformation occurs under load.
Product feeding can be done precisely thanks to frequency controlled dosing conveyors
Dryer Features
TTC fixed asphalt plants have steel forged rings for high strength and long life.
In order to prevent heat losses, asphalt plant dryer is insulated with rock wool and a long-lasting insulation is provided by covering it with stainless steel sheet.
TTC asphalt plant dryers work with soft starter to avoid problems under load.
Dryer burners are supplied from world famous brands.
Asphalt plant dryer (burner) can be supplied with double fuel if desired.
Vibrating Screen Features
Dust-proof design
Easily replaceable screen wires and easy maintenance
4-5 or 6 fraction screen design
Screen by pass system
Mixer Features
High quality gearboxes (synchronous) connected to each other, suitable for heavy duty operation
Heat and abrasion resistant inner casing plates
Long-life mixer arms and shoes
Heaters placed on the mixer discharge cover to prevent freezing
Dust Filter Features
Filter, inlet and outlet temperature measurement
Fresh air clapper to prevent the filter from being damaged by high temperature
Heat resistant metaaramid upright bags
Dustproof design
The bags are easily interchangeable
Reverse flow bag cleaning system
Isolation system suitable for climate conditions and heat transfer
Automation
Asphalt Plant Automation Features
Fully automatic and manual control options
Software in the language suitable for the country where our customers are located
Possibility to determine the desired number of recipes and report on how many products are given to which customer
High quality materials and equipment
Emergency stop system suitable for work safety
The vertical shaft crusher performs the crushing process by multiplying the crushing chamber which is composed of the same material and the crushing chamber composed of the same material in order to accelerate the material to be crushed. The material to be broken is directed into the rotor through the feed chamber. The material exiting the rotor hits the crushing chamber at a speed of approximately 200-250 km / h. 3 types of breaking action takes place. These are impact, splitting and abrasion. The path of the material to be broken in the crusher proceeds by rubbing the primers covered with almost stone material. This significantly reduces wear on the mechanical part of the machine.
Vertical shaft crushers perform hard, abrasive, small grain, wet, damp or sticky feeding materials easily. These materials can be found in all applications listed in the following list:
For breaking 7-30 mm natural stone which is not used in creek materials.
In case of high 0-5 material ratio in limestone, basalt and dolomite quarries,
If cubic material is required in limestone, basalt and dolamite,
Production of sand, gravel and gravel in the required dimensions for concrete and asphalt,
In the production of materials including fine-grained products used for road infrastructure,
Sands whose technical characteristics are determined by standards,
In the process of breaking the cement material in order to maximize the small particle size by reducing the grain size in the mill before the process,
Can be used in the addition of coking coal to liquid steel by spraying.
TTC can produce mobile asphalt plants with a capacity of 80-160 t / h. In TTC mobile asphalt plant designs, each unit and its equipment are carried on the mobile chassis. It is advantageous for contracting companies that will realize projects in different locations in a short time.
Advantages:
Installation and commissioning time is much shorter than fixed asphalt plant.
Thanks to its compact structure, it is in the chassis including automation.
Construction costs required for the installation of asphalt plant are much lower.
Bitumen tanks and hot oil boiler are transported mobile.
Cold aggregate feeding bins and aggregate conveyor are mounted on the mobile chassis that provides fast feeding and transportation. The frequency speed regulator operates the feeder smoothly and efficiently.
The purpose of the dryer is to heat the aggregate to a certain temperature by lowering the humidity in the aggregate. The degree of drying of the aggregate can directly affect the finished product quality. The drying drum is made of durable, fatigue-proof and heat-resistant materials. The insulation layer reduce the heat loss of the drying drum, reduce fuel consumption, which improves heating efficiency. The output of the drying drum has a temperature measuring device that can automatically control the cold aggregate temperature.
The mobile asphalt plant dryer carries the burner, control board, dryer inlet band and dryer main body on the same chassis.
The asphalt plant filter group has a multi-stage dust collection system that can guarantee the finished product quality. The bagged filter has an insulating layer to prevent the bag from condensing. The bagged filter inlet has a temperature protection device to prevent the bag from being damaged.
The mobile filter group carries the fan, filter body and filler bunker on the same chassis.
It consists of mobile asphalt plant tower, hot aggregate storage bunker, asphalt mixer, vibrating screen, weighing scales, automation cabin. The main part of the asphalt mixing tower has reasonable maintenance and safety protection device. The modularization of the tower enables the facility to perform rapid installation and transportation.
Large volume finished product bin is used to store ready-made asphalt. It is easy to use. The insulation layer provides a small temperature drop.
SECONDARY IMPACT CRUSHERS
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An economical solution for soft and hard materials
With their high performance, high reduction percentages and perfect cubical-shaped final product, secondary impact crushers are great
economical solutions for crushing both soft and hard materials such as river gravel, limestone and dolomite. The grinding type impact crushers
provide a very competitive design for the asphalt recycling process.
Material fed to the crusher is crashed to the fixed and adjustable crushing bars on the body by rotor pallets. The material cannot leave the
machine until it is reduced to the size adjusted by the crusher. The largest product dimension to leave the machine can be specified by adjustable
crushing bars. This series impact crushers operate with coupled electric motor and belt-pulley.
CRUSHER BODY
A security sensor stops the system when the door is opened during maintenance. Lock systems prevent the machine body from closing
down hazardously. The crusher body is manufactured with high-quality steel plate.
WEAR PARTS
Enhanced solid wear parts and liners.
BEARINGS
Upper-class heavy-duty SKF bearings, with bearing temperature sensors.
HIGH PRODUCTIVITY
Crushers are very versatile for the production of fine materials with a precise cubical shape. The robust design boosts productivity and
ensures that our customers can successfully carry out difficult tasks. A high reduction ratio provides less recirculation in the crushing plant, thus
decreasing the workload of the vibrating screens, conveyors and other crushers.
