Operating principle
Driven by the main shaft, the filtering plate rotates to the direction of scraper. Under effect of vacuum system (vacuum pump, filtrate tank, distributor and relevant pipes), the filtering plate below slurry level absorbs the slurry while the filtering plate from slurry level to scraper makes the material (absorbed on it) dry. The filtrate goes into filtrate tank where from it is drained through discharge system (filtrate pump and relevant pipes). When the filtering plate reaches the position of scraper, the cake is taken off by scraper and then given through discharge chute onto conveying belt. After discharge of material, the filtering plate is cleaned in the way of reverse flowing (cleaning takes place once after each circle of rotation). So a few of residue caused by clearance between filtering plate and scraper is cleaned out, and the function of filtering plate is restored during operation.
After certain time (normally, 7 hours), it is necessary to clean the filtering plate by means of detergent (normally, it is nitric acid depending on characteristics of material) and ultrasonic. So the materials & foreign matters stopped in pores of filtering plate or absorbed on surface of filtering plate are cleaned out, and the function of filtering plate is restored during operation.
The ceramic filter adopts PLC full-automatic control system. Both full-automatic operation and manual operation are possible to provide flexibility & convenience.
Features and Applications
Compared with traditional filters, it is featured in energy saving, high efficency, low production cost, high automation level, low power consumption, low moisture of filter cake. More importantly, the low suspended solids in filterate enables the ceramic filter easily meet the discharge standards, and customers can use it as circulation water without discharge it outside.
It is extensively used for solid liquid separation in such industries as ore beneficiation, metallurgy, chemicals, paper making, coal, environmental protection and so on.
Vacuum ceramic filter is a new type of solid-liquid separation machine which is featured in energy-saving, high efficiency, low production cost, high automation level, smooth operation, low power consumption, low moisture of filter cake, low suspended solid and appears in the 1980s. It¡¯s extensively used for solid-liquid separation in such industries as ore beneficiation, metallurgy, petro-chemicals, paper making, coal, environmental protection and so on.
Working principle: under the effects of pressure difference, as the slurry penetrates filter media, particles are blocked at the surface of filter media and filter cake is formed while liquid goes through the media and drained away so as to separate solid from liquid.
Vacuum ceramic disc filters are the solid-liquid separation equipment, used to dewater mineral concentrates and
When cuts ceramic tile, it will add water while cutting. The main functions of adding water are: 1. Prevent the ceramic tile from being too high and crack; 2. Reduce the temperature of the saw blade and prolong the service life; 3. Reduce the dust pollution. However, this produces a mixture of ceramic tile powder and water, Ceramic filters can efficiently separate materials and water from sewage.
The advantages of ceramic filters are as follows:
First, the power consumption is low, the power is only 12-20KW per hour, and the energy consumption is low.
Second, the filtered material is dry, the moisture content is about 10%, and the product has no loss, reaches 100% recovery.
Third, fully automatic control, can achieve one person to guard multiple devices or directly access the control center to achieve unattended.
Fourth, the liquid produced by the equipment is clear as pure water, and can be used directly as a production water source, which can achieve 90% water source recovery, greatly reducing the water consumption of the factory. #DiscVacuumFilter #DiscFilter #MiningSeparationFilter #MiningEquipment #MiningFilter #CeramicDiscVacuumFilter
T1TY Series Hydraulic Ceramic Pluger Pump mainly use as dehydration of the ceramic industry's raw materials. When the high-pressure plunger mud pump supporting use could filter out the mud-pie of contain water proportion 19%~25%.
Main technical parameters and specifications indicators
Hi-tech Filters is a proven leader in Filter Cloth for a host of mining, beneficiation & Palettization Process applications, including but not limited to processing of high-value metals such as:
Iron Ore
Zinc & Lead
Chromium & Nickel
Rare earths & Cobalt
Molybdenum
And more
Hi-tech Filters has a host of mining filter press cloth solutions and as the needs of the industry evolve, we will continue to innovate and provide engineered filtration solutions that address changing orebodies, locations, and increasingly demanding mining productivity requirements.
Polypropylene Mono x Multi Filter Cloth
Hi-tech Filters offering Polypropylene Monofilament x Multifilament Calendared Filter Press cloth to achieve over 2000 cycles in Iron Ore (Beneficiation and Palletization filtration)
Solutions for Abrasion and High-Velocity Slurries
Hi-tech Filters offers filter Cloth designed with welded High performance feed necks, which are:
Abrasion-resistant for longer cloth life
Designed to minimize product loss at the neck &
Excellent for extremely high velocity mining slurry.
Reduction in maintenance costs associated with the longer number of cycles between cloth changeouts
Better cake release
Significant increase in filter presses up-time
Lower documented cake moisture for lower hauling costs
Did you know that Hi-tech Filters custom-manufactures top-quality replacement cloth for all makes and models of mining filter press and we will custom-design fabrics to meet the specific production goals for your mine?
We are particularly expert at manufacturing Mining Filter Cloth for 2.0m x 2.0m filter presses and 2.5m x 2.5m filter presses!
Hi-Tech Filter Manufacturing CGR filter cloth is shaped like an octagon and is caulked into a groove located around the outer edge of the recess plate to provide filter cloth support and ensure excellent filtration. Also provides strong sealing for a leak-free operation.
Please get in touch with Hi-Tech Filters to know more about our expertise in optimizing your dewatering problems!
www.hitechfiltersfabric.com
Tgs p/n cfa450/455w (lt450/455w)
Dim.(mm) 11.0x8.0x7.0
Frequency 450khz/455khz
Main features :
6db bandwidth: G¦2khz to G¦15khz
Attenuation: 40 ~ 60db min
Insertion loss: 6db max
