Product Description
Are you looking for the new manufacturer of grinding balls Which one will you choose
Please take some time to get to know our products and our company.
If you choose us, I think you will not be disappointed.
Our factory manufacture and export Forged Steel Grinding Ball for ball mill as follows:
1.Feature:
The forged steel grinding ball is excellent in surface quality, toughness, and resistance to impact and abrasion. It won't crack and lose circularity easily.
1) In general, forged grinding steel ball has high hardness: Surface hardness to 55-67 HRC, volume hardness of 56-64 HRC
2) impact toughness high: Impact toughness more than 12 J / cm2.
3) broken rate is low: Peel fragmentation resistance property of over 20000 times. The actual breakage rate not greater than 1% and close to 0.
3.Picture show
4. Packing Instruction:
Barrel with wooden pallet: Steel Drum or Steel Barrel
Barrel size(cm): 89 58 (Volume: 800kgs N. G. Avaliable)
Pallet size(cm): 168 59 13
Two Barrel tie on the wooden pallet, steel tape for bundle
Strong Nylon Bag:
Avalible Bag: 50kgs; 100kgs; 1000kgs
Two hot sale grinding balls specially designed for ball mill and SAG mill
Diamater mm HM-1
Surface Volumetric
20-40 60-65 60-65
50-70 60-65 58-63
80-100 56-63 54-62
Diamater mm HM-2
100 60-65 58-63
120 60-64 57-62
130 60-63 56-60
150 58-62 54-60
Product Description
1.Features and Advantages of Grinding Steel Rod
Concentrating on wear-resistant grinding material for 30 years, is one of the largest grinding rod manufacture in . We manufacture the product with the length of 2m to 6m and the diameter of 40mm to 140mm. The data is just for reference. The product can also be customized.
After years of research and development, we finally develop the new-type steel grinding rod successfully. The newly developed product is characterized by low wear, unique chemical composition, high hardness of 45HRC to 55HRC, and strong toughness. Meanwhile, via the quenching and high temperature tempering treatment, the internal stress is removed. The product has good straightness, and won't break, bend and come out with two tapering ends. The economic benefit is much in evidence.
a. The blanking of the steel grindng rod is implemented via the sawing machine. The dimensional tolerance would adide by the requirements of the order. After the implementation of blanking, the two ends of the raw material are polished into the R arc via the polishing machine.
b. The surface of the product for the rod mill cannot have the crack, overburning and fissure visible to the naked eyes.
c. The nonstraightness of the product is less than 0.2%. The diameter tolerance ranges from +0mm to -1.5mm. The length tolerance is fro +0mm-25mm. The fracture should be less than 3%.
2. Specification of Grinding Rod
AS in the following sheet.
1) Size: Dia. 40 - 120mm, Length 2000-6000mm
2) Hardness: HRC 45-55
3) Chemical elements(%):
C: 0.48-0.85, Si: 0.15-0.37, Mn: 0.7-1.0, P: 0.035 MAX, S: 0.035 MAX
Nominal Diameter(mm) Dimensional Tolerance(mm) Roundness
20 2 6
252 6
30 2 5
35 2 5
40 2 5
50 3,1 4
3. Application And Packing
The steel grinding rod is the optimum choice for the enterprises using the rod mill and the coal mill, such as cement plant, electric power plant, mine, quartz sand plant, silica sand plant, sand aerated industry, coal chemical industry, gas concrete plant, etc.
(1)Product
Superior raw materials, advanced automated equipment, unique heat treatment technique and strict quality control system contribute to better performance for the general hardness of shandong iraeta grinding steel ball.
1) production standardYb/t091-2005
2) size: 25-150 mm
3) surface hardnessHrc57-67 hrc
4) volume hardnessHrc56-64
5) breakage rate<0.57%
6) lost round rate<1%
7) impact toughness12 j/cm2
8) material : customized raw material, b2, b3, bu chrome
9) forging way: hydraumatic
10) core hardnes =50;=55;=58;=60
11) dropping test: =12000
(2)Raw material
With the purchase of 400 thousand tons of steels each year, we are able to provide customizable raw materials and get vip service from steel plants. All raw materials are purchased directly from standard steel enterprises such as laiwu steel group, shijiazhuang steel, huaiyin steel, etc. The quality of different batches of raw materials is quite stable.
(3)Equipment
Iraeta has 7 full automatic hot-rolling steel ball production lines. We are among the minority of suppliers who are able to directly produce balls with dia80mm and the above size by hot-rolled technology.
(4)Lab
A national certified laboratory in accordance with the international standard iso17025 was established in iraeta.
(5) specialist
1) customized raw material. ( the formal steel material factory)
2) high automatic equipment.( automatic hot-rolling production lines )
3) the unique heat treatment. ( introducing spainsh technology)
4) strict quality control. ( equipped with national approved laboratory meeting requirements of iso17025)
Introduction:
The grinding ball with chromium content =10%-14%, hrc =58 is popular on current market and also very economic .
Chromium content =47, hrc =58 , this kind ball is called special high chromium steel ball
High chrome grinding ball issuitable for the industry with high requirement on grinding fine, and high abrasion .
High chrome grinding ball can increase production, and reduce consumption obviously in the cement industry.
Features:
Good toughness, low abrasion, low broken rate of low chromium alloy casting; low chromium ball hardness can reach 50-62hrc
1 > high hardness: surface hardness: hrc57-67 hrc, volume hardness hrc56-64.
2 > high impact toughness: the impact toughness of our grinding balls is more than 12 j / cm2.
3 > low broken rate: the actual broken rate is not higher than 1%.
4 > good wear-resistant and lower wear rate.
Our product has precise size, high hardness, high roundness and mechanical properties. It won't deform and crack during its service life. The surface hardness of our product can reach up to 57HRC to 67HRC, and volume hardness can reach up to 56HRC to 64HRC, the difference between the hardness of surface and center are no more than 2HRC. Besides, the impact toughness of our product is greater than 12J/cm2. Further more, the breakage rate of our product is no more than 1% and are close to 0. Our product are widely used in processing facilities such as the iron&steel plant, mineral processing plant, refractory material plant and phosphate fertilizer plant, etc. Above all, all of our products can be customized according to customers’ requirements.
1. Company name: shandong huamin steel ball joint-stock co., ltd.
2. Year of established: 1986
3. Productforged steel ball, rolling forged steel balls, grinding steel balls used in the ball mill and sag
4. Diameter: 20mm to 160mm(1)
5. Material: c: 0.47-1.05 si:0.17-0.37 mn:0.5-1.0 s:0.035max p:0.035max cr:1.2max mo: 0.15max
6. Production technology: huamin mainly have three kind of production technology for forged steel balls.
1) air hammer forged steel balls
2) rolling-forged automatic production line designed by our ourselves, this production line is controlled by automatic equipment, so the hardness is high and toughness is good.
3) rotary-cut automatic production line, this production line gets five national patent. Currently, we mainly use this production line to produce forged steel balls, so the product quality is quite steady and good.
7. Inspection
Huamin have a full set of inspection equipment.We can test hardness, hadness distribution, chemical composition, impact value, micro-structure, dropping test and so on.
8. Packing
Huamin have two kinds of packing method: steel drums or container bags, this two kind of packing can both meet the requirement of repeated shipping and storage, customers can choose any one.
Products detail:
Size: dia20mm to dia150mm
Production capacity: 100ú¼000ton/year
Characteristics: high hardness, good wear resistance, no breakage, even wearing.
Applied field: mines, cement plants, power station, chemical industries etc.
Packing: by steel drum or big bag.
