Silicon Carbide Ceramic Foam Filter
Silicon Carbide Ceramic Foam Filter is mainly made of high purity fine silicon carbide powder, which is suitable for filtrating Ductile, Grey Iron, Vermicular Cast Iron and some Iron Alloy and also for filtrating non-ferrous alloy, such as Cooper alloy and Aluminum alloy. It can remove impurities efficiently, and make metal filling steady in mould. It can also reduce air flow and casting impact in mould, and decrease pin hole, sand hole defeats to increase casting quality and product rate.
These series of products are newest products, which are produced through special material formula and latest advanced technology. Compared with normal ceramic foam filters, these new series products can be used at a higher temperature, which have higher strength at room temperature and high temperature. The physical property of this special material enables our filters to have a better thermal shock resistance. They are suitable for harsh casting condition, such as placing on the bottom of vertical runner and casting at high temperature.
With excellent thermal shock resistance, high strength, high hole fraction and specific surface area, unique cell designs and advanced material,Extruded Ceramic Filters have a special function of attracting and capturing molten metal impurities on the cell internal walls.
Extruded Ceramic Filters are available in a range of cell sizes for Foundry & Casting applications. A wide choice of filter dimensions is also available for any gating system requirem
Characteristics
1.Improved casting quality
2.Improved machinability of castings
3.Improved machine tool life
Arffil ceramic foam filters are characterized as high permeation rate, good strength and thermal shock resistance, stable quality and without loosing impurity in high temperature either in big size or small ppi products.
Advantages compared with traditional filtering materials:
Thermal and chemical stability in high temperatureücavoiding the chemical reaction with the filtered molten metal.
High porosity and good mechanical strength in elevate temperature due to its pure ceramic composite.
Full open cell without loosing ceramic particles or powders (snowing) during filtrating.
Low head loss, easy operation, energy save.
Make metal flow reposeful and avoid the sputtering and backset, this increases the surface quality of the cast, prevent the pore disfigurement and finally lower down the waster rate.
Ceramic foam filter is developed as a new type molten metal filter to decrease casting flaw in recent years, designed for filtering impurities from liquid metals. With the distributing pores net structure, they are able to increase the surface areas, absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore and air pore are much less, and the cast quality becomes much better.
Jintai ceramic foam filter:
Material including al2o3, sic, zro2.
Shape in square, round, cylinder.
Pore size: 8~60ppi
Special size is available upon request.
Ceramic foam filter is developed as a new type molten metal filter to decrease casting flaw in recent years, designed for filtering impurities from liquid metals. With the
Distributing pores net structure, they are able to increase the surface areas, absorb the sinter, the liquid metal becomes more pure, waster quality problems such as sand pore
And air pore are much less, and the cast quality becomes much better.
Jintai ceramic foam filter:
Material including al2o3, sic, zro2.
Shape in square, round, cylinder.
Pore size: 8~60ppi
Special size is available upon request.
Jintai features: high quality products, competitive price, prompt delivery and professional services.
1. Alumina work at 1100 centigrade degree, apply for aluminium foundry.
2. Zirconia work at 1700 centigrade degree, apply for steel, stainless steel foundry.
3. Silicon carbide work at 1500 centigrade degree, apply for iron, copper, copper alloy foundry.
4. Fused zriconia-alumina work at 1600 centigrade degree, apply for some steel which have lower tem. Requirement.
Ceramic foam filter is been made by specific procedures and have peculiar bone-frame holes just like the shape of foam(called three-dimensional connected channel) and myriad eyelets which only been found in big times microscope. Compare to similar ones, our products have many advantages as below:
Stable chemical composition
Excellent strength
Resistant to high temperature
Calm down of the turbulent flow of metal nicely
Big m2/m3
Superior dimensional tolerances: +0/-2.5
Suggestions:
A. Control the melting point satisfactorily. Especially high temperature will destroy it's function.
B. Suitable ppi for different casting materials.
C. Use the maximum temperature as soon as possibly.
D. The pouring highness don't exceed 20cm commonly, and metal liquid don't touch the filtration directly.
Ceramic foam filter used for casting
Our products have many advantages such as superior porosity, big m2/m3, high temperature resistance and excellent thermal shock resistance (see detail in technical data), it used in foundry, noise elimination and other industries widely. And especially for the foundry & casting industry.
Mechanic deterring: remove big oxide
Filtration: filtrate small impurities and oxide
Commutated function: calm down turbulent f¦claminar flow
Mixed round function: mix the distributaries and confluence flow equality, reduce air bubble
Absorbing function: the myriad eyelets which only been found in microscope can absorb smaller impurities, make more excellent metal liquid
31*31*22(cm) wrapped every pieces with soft plastic materials then packed in carton
We are supplier and exporter of All types of ceramic Tiles.
We have been exporting Ceramic Tiles to more than 15 countries. We deal in most of the Sizes and Variety of Tiles ie :- 1. 300X450 MM Wall tiles 2. 300X600 MM Wall tiles / Vitrified Tiles 3. 200X600 MM Wall tiles 4. 300X300 MM Wall tiles 5. 250X375 MM Wall Tiles 6 600X600 MM Vitrified Tiles / Double Charge / Full body tiles / Porcelain tiles 7 600X1200 MM Vitrified Tiles /Full body tiles 8 Slab Tiles 9 Subway Tiles 10 Quartz Stone 11 Engineered stone
