X axis servo travel : 3000mm, Y axis servo travel : 1000mm ,Z axis travel :600mm ( Option : able to update to 1000mm) , one or two spindles depend on customer ,work tank size is up to L:4100mm W:1700 H:800mm,
1. Highly rigid structure.
2. Tough cast iron with quenched treatment to ensure machine bench's precision and steadiness.
3. Heat treated work bench surface featuring high hardness and wear resistance.
4. Three axes with optical scale of 0.001 mm resolution.
5. Software, hardware and mechanical limit for multiple protection and high mechanical safety.
6. Feedback servo absorption system for reduced inertia and improved servo machining steadiness. Together with high rigidity bench this machine features more stable large mold surface machining servo and more uniform machining surface.
7. High speed machining circuit capable of fast and super fine machining for workpieces of different substances including nut molds (HRA88 or above), titanium, aluminum, and steel molds.
8. Micro-computer coke detector to monitor and rapidly block abnormal arc wave during machining as well as to ensure machining safety and mold quality.
9. Three axes motion mode machining, multi-holes machining, horizontal multi-OB modes reaming, and three axes 45FX/90FX reaming.
10. Nine home points setup and 100 machining coordinates setup
11. Memory for up to 100 job files. Each file may contain 5 preset machining groups for horizontal placement, reaming, and ATC auto electrode replacement (special accessories required).
12. 10-stage Z-axis and horizontal OB machining. Complete machining in one setup.
13. Auto edge finding, mold center and hole center finding, mechanical reset, auto reset, manual edge finding with electronic handwheel edge finding, auto intra- and extra-hole mold center finding.
14. Single and full stage machining, machining simulation for machining initial hole, coordinates compensation, hole replacement height, coke height, trip speed, Chinese and English screens (metric/ imperial), and chip removal positioning function.
15. New generation FUZZY and intelligence editing function. Input machining substance, machining depth, and maximum and minimum machining current and the FUZZY system comes up with machining parameters at each machining depth stage for easy operation.
CNC machining rapid metal prototyping
CNC Rapid Metal Prototypeï¼?High Quality CNC machining rapid metal prototyping
In fact, most of the actual machining errors are caused by unreasonable machining processes, and the basic machining processes are guaranteed (such as â??pre-roughing, first-faced rear holes, first large-faced small facesâ?? or fixtures in milling CNC machiningâ??
PRODUCTÂ DESCRIPTION
How to make the size of aluminum parts more accurate?
1.Processing technology
In fact, most of the actual machining errors are caused by unreasonable machining processes, and the basic machining processes are guaranteed (such as â??pre-roughing, first-faced rear holes, first large-faced small facesâ?? or fixtures in milling CNC machiningâ?? Reduce the number of clamping times, try to use the combination of fixtures and other basic processing technology details, to minimize the machining error caused by iron filings on aluminum parts, because the aluminum parts are very soft, the excluded iron filings can easily cause machining errors in aluminum parts. . For example, in the FANUC or Central China Machining Center, the deep hole should be used as much as possible with the G83 command, so that the iron filings can be discharged instead of the G73 command.
2. Cutting three elements: cutting speed vc, feed rate f, cutting depth ap and tool compensation
In simple terms, under the premise of ensuring the processing quality and tool wear, the adjustment parameters fully exert the cutting performance of the tool, so that the cutting efficiency is the highest and the processing cost is the lowest.
In the CNC lathe, there are also factors such as cutter head wear compensation.
3. Tool setting
Inaccurate tool setting is also a factor in size error. Therefore, try to choose a good edge finder. If the machine has an automatic tool aligner, it is better.
CMAX Type of EDM machine , able to control 6 axes [C axis(3R or EROWA) . Rotary table(A. B axis)], automatic tool changer is availble[4 tools. 6 tools 8tools 12 tools 16tools 20 tools] 1. Highly rigid structure.
2. Tough cast iron with quenched treatment to ensure machine bench's precision and steadiness.
3. Heat treated work bench surface featuring high hardness and wear resistance.
4. Three axes with optical scale of 0.001 mm resolution.
5. Software, hardware and mechanical limit for multiple protection and high mechanical safety.
6. Feedback servo absorption system for reduced inertia and improved servo machining steadiness. Together with high rigidity bench this machine features more stable large mold surface machining servo and more uniform machining surface.
7. High speed machining circuit capable of fast and super fine machining for workpieces of different substances including nut molds (HRA88 or above), titanium, aluminum, and steel molds.
8. Micro-computer coke detector to monitor and rapidly block abnormal arc wave during machining as well as to ensure machining safety and mold quality.
9. Machining in IPS586, 32bit, CF card, 128MB and 3D motion modes.
10. Multi-stage machining up to 999 stages.
11. Features multiple comprehensive functions including: multi-level chip removal height, time based machining completion setup, completion percentage setup, original track reverse trip, coke activated mold return, error message and log during machining for troubleshooting and maintenance.
12. Offline machining file editing function .
13. Electronic hand wheel assisted mold calibration and shift for easy and fast operation .
14. Up to 100 coordinates groups (A01~A100).
15. Up to 999 machining parameters S codes (S01~S999).
16. Auto P codes editing in accordance with substance including: copper VS. steel, graphite VS. steel, graphite VS. aluminum, graphite VS. titanium, copper VS. copper, steel VS. steel, graphite VS. tungsten steel, copper VS. tungsten steel, and copper VS. aluminum.
17. Multiple axial machining including: XY Z-, XY Z+, YZ X-, YZ X+, ZX Y-, and ZX Y+. This enables full dimension machining together with E code (and optional C and A/B axis accessory).
18. The E code features 2D, 3D, straight line shift positioning, mold calibration, compensation, tool replacement, linear spiral, equal-gap dome, cylindrical track, circle track gradient spiral circle, diagonal loop, intra- and extra-circle sphere machining, square/round taper, ZC Star reaming, multi round holes, incremental displacement, multi square holes, multi linear holes, and bottom inclination machining.
19. The E code graphical preview function displays machining path
20. Features track machining function
21. OB machining mode: XYZ/XT/XZY/XZ/YZX/YZ/matching circle/square/concentric circle/concentric square/union jack pattern/cross/hexagonal
CMAX Type of EDM machine , able to control 6 axes [C axis(3R or EROWA) . Rotary table(A. B axis)], automatic tool changer is availble[4 tools. 6 tools 8tools 12 tools 16tools 20 tools] 1. Highly rigid structure.
2. Tough cast iron with quenched treatment to ensure machine bench's precision and steadiness.
3. Heat treated work bench surface featuring high hardness and wear resistance.
4. Three axes with optical scale of 0.001 mm resolution.
5. Software, hardware and mechanical limit for multiple protection and high mechanical safety.
6. Feedback servo absorption system for reduced inertia and improved servo machining steadiness. Together with high rigidity bench this machine features more stable large mold surface machining servo and more uniform machining surface.
7. High speed machining circuit capable of fast and super fine machining for workpieces of different substances including nut molds (HRA88 or above), titanium, aluminum, and steel molds.
8. Micro-computer coke detector to monitor and rapidly block abnormal arc wave during machining as well as to ensure machining safety and mold quality.
9. Machining in IPS586, 32bit, CF card, 128MB and 3D motion modes.
10. Multi-stage machining up to 999 stages.
11. Features multiple comprehensive functions including: multi-level chip removal height, time based machining completion setup, completion percentage setup, original track reverse trip, coke activated mold return, error message and log during machining for troubleshooting and maintenance.
12. Offline machining file editing function .
13. Electronic hand wheel assisted mold calibration and shift for easy and fast operation .
14. Up to 100 coordinates groups (A01~A100).
15. Up to 999 machining parameters S codes (S01~S999).
16. Auto P codes editing in accordance with substance including: copper VS. steel, graphite VS. steel, graphite VS. aluminum, graphite VS. titanium, copper VS. copper, steel VS. steel, graphite VS. tungsten steel, copper VS. tungsten steel, and copper VS. aluminum.
17. Multiple axial machining including: XY Z-, XY Z+, YZ X-, YZ X+, ZX Y-, and ZX Y+. This enables full dimension machining together with E code (and optional C and A/B axis accessory).
18. The E code features 2D, 3D, straight line shift positioning, mold calibration, compensation, tool replacement, linear spiral, equal-gap dome, cylindrical track, circle track gradient spiral circle, diagonal loop, intra- and extra-circle sphere machining, square/round taper, ZC Star reaming, multi round holes, incremental displacement, multi square holes, multi linear holes, and bottom inclination machining.
19. The E code graphical preview function displays machining path
20. Features track machining function
21. OB machining mode: XYZ/XT/XZY/XZ/YZX/YZ/matching circle/square/concentric circle/concentric square/union jack pattern/cross/hexagonal
SD CNCW is able to control six axes, rotary table A. B axes is available , Automatic tools changer 16 tools or 32 tools[Option], Automatic Guides changer 10 guides[Option].
1. Chinese and English display. Japanese, Germany, and French languages are available with optional fonts.
2. Optional metric and imperial unit of measure.
3. Mechanical, working, and relative coordinates display.
4. Three manual modes of continuous, step, and protection free.
5. Mechanical homing and centering function.
6. Auto finding edge, center of two points, center of circle, and vertex of right angle and coordinates rotation and mirroring functions.
7. Genuine G/M code editing with workpiece program capacity up to 10,000 nodes.
8. DXF and linear cutting machining program file conversion function.
9. Dialog based program editing function.
10. Square and circular array special module organization program editing function.
11. Machining subroutine calling function (up to 8 layers of subroutines).
12. Multiple machining condition libraries. Each library can hold up to 100 operator machining conditions.
13. Storage for up to 100 operator machining depths.
14. Single and multi hole machining.
15. Program setup (beginning and ending line number setup).
16. Electrode auto detection for machining depth and return to preset height for machining surface when given depth is reached.
17. Auto total machining depth compensation after electrode replacement in case the electrode is used up during single- and multi-holes positioning machining.
18. Variable thickness machining.
19. Back gap and pitch error compensation function.
20. Auto electrode replacement with ATC (auto electrode replacement) assembly (requires special accompanying hardware accessory).
21. 6 axes linear interpolation and acceleration and deceleration motion (requires special accessory).
22. Auto error diagnosis function.
23. I/O points, C points, S points, A points, timer and counter status.
24. 15" LCD panel with touch control.
25. Online help.
26. Programmed simulation function.
27. Machining path display.
28. Software limit function.
Agent wanted. Please visit our webiste :oscar.global-manufactureronline.com for more information.
The machine mechanical servo cutting head direct contacts with the sheet material, so that the laser focal length remains the same, and cutting speed and quality are the same in the whole working area. The machine uses dual-rail positioning, ball screws transmission, which bring fast speed, high accuracy, stable movement, good dynamic performance and long lifetime. In machine table lengthwise and crosswise movement directions, there are over-travel limit switches and polyurethane anti-collision strips in case of limit switch failure, which greatly ensure the machine operating safety. Automatic programming system directly generates graphic files to machining program, computer simulates processing path, and software automatically nests materials, which improve processing efficiency and material utilization.
Applicable Materials
Stainless steel, carbon steel, alloy steel, silicon steel, spring steel, aluminum, aluminum alloy, galvanized sheet and other metal pipes and tubes
Applicable Industry
Industrial pipeline processing, explosion-proof equipment, military industry, chemical industry, oil exploration, lamps and lanterns, metal processing, ironware, building, etc.
Feature
1. High-performance German IGP 500 watt laser device from German has photovoltaic conversion rate higher than 24%.
2. Auto focusing laser cutting head (cutting head with metal sensor) has high sensitivity and good stability.
3. Power supply controlled by control cabinet, touch screen operation system, easy to operate.
4. Japanese Panasonic OR Germany Schneider servo motors and drivers to improve the cutting speed and stability.
5.The combine of high precision ball screws drive system and advanced feed system.
6. High power and big refrigerating capacity water chiller.
7 German IGP original Fiber laser system
8.High precision belt module structure, precision can be as high as 0.01mm
9. High precision laser cutting control system
10. Independent control handle
11. Low shipping cost, low maintenance cost, easy to operate. fiber transmission, no need to adjust the laser path.
12.Good quality laser beam, fast cutting speed, stable performance
500W Fiber steel laser Cutting Machine
Fiber Laser Cutting Machine Advantages
1.High precision in cutting. Excellent in stability.
Adopting the high precision ball screw in transmission system. The optimized CNC control system, which can meet the processing demand in high precision accessory. The motation system is excellent , that suit for the long hours constantly working.
2.High quality in cutting edge
The cutting head system with high sensitivity and stability. The cutting head moving with the variation of the plate. The cut-off point position will remain unchanged. The kerf is flat and smooth enough no need to handle it again. Meanwhile, the machine can be use to cut both of the flat materials and curving materials .
3.Cutting large format and suitable for cutting more material.
The machine can cut metal sheet within the thickness of 6mm and not larger than the size of 1250mm x 2500mm. The applicable materials include: ordinary carbon steel, stainless steel, titanium, etc.
4.With drawer to collect the garbage, easy to change the gas valve. High performance-price ratio
5.Low cost for using
6.Higher cutting speed and efficiency
7.Low fees for the future maintain:
This laser machine is with simple structure, easy to operate with high stability.
Technology parameters:
Tube sheet dual-use cutting machine is CNC cutting and processing equipment that our company have been researching and developing for metal tube/sheet cutting. This machine can not only do the cutting of any shapefor kinds of metal materials, and also can cut and make types of shape for tube.
It is characteristic of high automatization, high cutting accuracy, fast cutting speed, good cutting effects and low cost, and widely used in light fixture, machinery manufacture, shipbuilding, construction machinery, mine machinery, pressure vessels, electricity, bridges construction and steel industry.
Cutting machine customization for Any special dimension and diameter of tube cutting
Technical parameter
Cutting index
1
Plasma cutting thickness
Depend on plasma power
2
Plasma perforation thickness
Depend on plasma power
Machine performance
3
Max running speed
10000mm/min
4
Set the velocity error
5
Linear positioning accuracy
¤0.2mm/m
6
Linear repeat accuracy
¡¨¤0.4mm/m
7
Automatic lifting precision
¤0.5 mm
Rail installation accuracy
8
Main rail straightness
¡¨¤0.2mm/10m
9
Level between two Rails
¡¨¤0.5mm/10m
10
Parallelism between two Rails
<¡¨¤0.5mm/
Comprehensive precision of machine
11
Error of side length (Four side)
0.5mm
12
Diagonal bias
0.5mm
13
Back to origin of the deviation
0.2mm
14
Diagonal straightness accuracy
0.3mm
15
Intersection deviation
0.5mm
16
Clockwise or counterclockwise line deviation
0.2mm
17
perpendicularity tolerance and angularity tolerance (u)
u(mm)=1.5+0.045a
18
The surface roughness of tolerance (Rz)
Rz(um)=50+0.5a
Features
A Structure
1High steel structure, beams adopting high-quality large rectangular square tube, after the high-precision milling, straight track installed, to ensure strength, stability, safety and smooth running
2Adopted high-precision rack and pinion. After ground,hardened and tempered, ensuring engagement without gaps, thus to make sure the positioning accuracy and repeatability
3Cutting torch lifting mechanism using precision screw drive to ensure smooth operation
4¡¡éGuide rail and its operating mechanism adopting a unique design, to ensure the accuracy of the whole system
B Hardware configuration
1All of numerical control systems, motors, speed reducers, electrical control components is internationally renowned brands, to ensure running stability
2CNC flame cutting torch is equipped with a tempering valve and well-known brands to make sure safety
3¡¡éElectrical machinery and other parts of pipeline have taken protective measures to extend the life and ensure safety
C Performance
1Strong working stability, effective plasma HF interference shielding, light weight and portable
2Beautiful structure, good rigidity, low inertia, and smooth operating and so on
3Economical and practical, simple structure design, user-friendly positive interactive design D adopted, easy to operate Operation
D Programmable cutting the parts of any planar graph of lines and arcs.
2Dynamic and static displays, intuitive and easy to learn. CAD files can be converted into programming files and stick into host via a U-disk, realizing any cutting of any graphics.
3Operating interface of English and Chinese version, freely interchange.
