A melting furnace is a type of industrial furnace used to melt various materials, such as metals, glass, and plastics, typically for casting or recycling purposes.
Applications of Melting Furnaces
â?¢ Metal Casting: Melting and casting of metals into molds to create various products and components.
â?¢ Glassmaking: Melting glass for forming into bottles, windows, and other glass products.
â?¢ Ceramics: Melting ceramic materials for molding and shaping into ceramic products.
â?¢ Recycling: Melting scrap metal or glass for recycling into new materials.
Components of a Melting Furnace
Crucible: A container made of refractory material (such as graphite or ceramics) where the material to be melted is placed. Crucibles withstand high temperatures and chemical reactions.
Heating Elements: Electric resistance heating elements or burners that generate heat to raise the temperature inside the furnace.
Refractory Lining: Insulating materials lining the furnace to retain heat and protect the outer shell from high temperatures.
Charging and Pouring Systems: Mechanisms for adding materials to the crucible and pouring molten metal or liquid into molds.
Temperature Controls: Thermocouples and controllers to monitor and regulate the furnace temperature accurately.
We are a professional melting furnace manufacturer. You are welcome to choose different types of melting furnaces. If you can't find the product you need, please contact us.
Gold Induction Melting Furnace
This gold melting machine is designed for 2-10kg, which is suitable for melting precious metal such as gold, silver, copper, zinc, etc. With speedy melting time could be realized within 1-3 minutes. Based on the latest and most advanced IGBT induction technology, this small Gold Melting Kit can saves 15-30% energy than KGPS, 100% full load, with low power consumption. The power supply varies from 8kw-15kw for this series furnace.
Power on open water faucet put ceramic crucible in the machineput metal in the cruciblepress heating switchpress stop switchtongs the crucible and pour the metal liquid.
4 kg gold melting furnace Attention:
1.Can't be water-break during using the machine. If happens by accident, it needs to pick up the crucible at once, or the heating coil will be damaged.
2. Don't press the heating switch without crucible.
3. Press stop switch first, then pouring the liquid after the metal melted.
4. If the work is finished everyday, please take away the crucible then shut off power.
5. When water flow indicator light is shut off, it stands for out of water or low water pressure. And now the machine will start the function of protection, the gold melting machine will stop heating.
Application of Medium Frequency Induction Copper Melting Furnace:
1.Non-ferrous and ferrous metals melting;
2.Precious metal melting, like gold, sliver, platinum;
3.Semiconductor material melting;
4.Metal alloy melting, like aluminum alloy, zinc alloy, copper alloy,etc.
Main characteristics:
1.Light weight, small size.
2.Different shape and size of induction coil can be changed easily to heat different parts.
3.Mul-tidisplay functions, with displays of over current, over voltage, water failure, phase failure, etc.
4.Simple to operate, a few minutes is enough to learn it.
Foshan metech aluminium technology co., ltd is a professional manufacturer, exporter and supplier of the full aluminium industry equipments and machinery, such as aluminium melting furnaces, aluminium holding furnaces, continuous casting and rolling machines, coal gasifier, aluminium dross processing machines , permanent magnet stirrer ect.
We could offer all kinds of melting furnaces with different capacity (from 3 ton to 100 ton), different type ( regenerative furnace, reverberatory oven, tilting or stationary) , different shape( round, rectangular or vertical), different fuel ( oil fired, gas fired, electricity power ) etc. Different application (aluminum ingot, aluminum billite, recycling aluminum, aluminum scrap , wire and cable) etc.In a world, we could degsign and make the melting furnace according to your condition and need. So please tell me your detail conditions. The raw materials, daily outptu capacity, finished products etc.
As the most experienced Vacuum Induction Melting Furnace manufacturer in China, ShinTek Vacuum Induction Melting Furnace can be used for a wide of industries, can melting and pouring Ni-based alloy, special steel, precision alloy, NdFeB, Dysprosium metal, activated metal, super alloy, hydrogen storage material, magnetic material and so on…
Vacuum Induction Melting Furnace Specifications:
Model STVIM-10 STVIM-25 STVIM-50 STVIM-100 STVIM-200 STVIM-500 STVIM-1000 STVIM-1500
Working zone size 5*3*2 4.8*4*2.5 9.8*5*3.2 9.8*5.5*5.0 11*8.7*4.6 12.5*8*6 16*12*7.6 17*14*8.5
Load (KG) 10 25 50 100 200 500 1000 1500
Power 40KW 50/100KW 100KW 160KW 200/250KW 500KW 500KW 1000KW
Voltage 300V 175V 375V 375V 375V 700V 700V 700V
Frequency 4000Hz 2500Hz 2500Hz 2500Hz 1600Hz 1000Hz 500Hz 500Hz
Max. temperature 1600?
Temperature uniformity +/-5?
Ultimate vacuum level (Cold) 6.7*10-3Pa
Leakage rate =4Pa/h
Remark: The Vacuum Induction Melting Furnace can be customized for your specific project, and also can be equipped with casting furnace for your melting and casting process.
Vacuum Induction Melting Furnace features:
(1) Vacuum Induction Melting Furnace – Patented hotzone design enable a high energy efficiency;
(2) Vacuum Induction Melting Furnace – Suitable for most of metallurgy industries, can be customized for users;
(3) Vacuum Induction Melting Furnace – Two heating system are available for choose, either thyristor frequency converter or IGBT power system.
(4) Vacuum Induction Melting Furnace – Two feeding method for choose: Manual or Semi-continueous;
(5) Vacuum Induction Melting Furnace – Friendly control system.
This furnace adopts electromagnetic induction smelting, the structure is very simple, does not need to do the foundation. Cooling method can be water cooling or air cooling. The furnace body is tilted by a reducer, which can be tilted manually when power is cut off. The noise meets the environmental protection standard and is less than 60 decibels.
Minimum Order Quantity: 1 Unit
Melting Material: Silver
Type Of Furnace: Induction
Voltage : 220-380 V
Melting Time : 30-35 mins
Power: 10 KW to 100 KW
Capacity: Available in 5 Kg,10 kg,15 kg,60 kg
Warranty: 1 Year
Duty Cycle : 100%
Frequency : 50 - 60 Hz
Some other important and useful qualities include:
Power conversion efficiency
Fast on/off switch time
Less current and voltage stress on power devices
A constant output of power despite input power fluctuations
Reliable, easy to maintain and service
Compact in size easy to install and simple to operate
