Our iron ore pellets and fines are made from magnetite and have high iron ore content pellets at around 67 percent concentration and fines over 70 percent. This means they have lower impact on the environment than competing pellets and products such as sintered hematite fines.
Using pellets instead of sinter (slightly larger pieces of iron ore) in customers pig iron processes saves emissions at steel plants. The high concentration of iron combined with the carefully tested and balanced additives in our pellets also result in lower emissions in customers ironmaking processes.
Iron ores are the raw material used to make iron and steel. Iron ore production has significantly expanded in recent years, owing to increasing steel demands in developing countries, such as China. As the content of iron ore in deposits has deteriorated, low-grade iron ore has been processed. Iron ore concentrate is an output product from processed iron ores that have been milled (crush, grind, magnetic separation, flotation) to separate deleterious elements and produce a high-quality product. Sintering and pelletizing are economic and widely used agglomeration processes to prepare iron ore fines/iron concentrate for ironmaking use. The quality requirements of sinter and pellet, such as physical, chemical, and metallurgical specifications, depend on each ironmaking furnace, and those requirements influence the operation of the iron ore sintering and pelletizing plant. Researchers have usually focused on the effect of the chemical, physical, and mineralogical characteristics of iron ore on these steps and the consequences for sinter/pellet quality and sintering/pelletizing performance. The present Special Issue on Iron Concentrate Particles will summarize the progress achieved in the last five years.
Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the form of magnetite (Fe3O4, 72.4% Fe), hematite (Fe2O3, 69.9% Fe), goethite (FeO(OH), 62.9% Fe), limonite (FeO(OH)n(H2O), 55% Fe) or siderite (FeCO3, 48.2% Fe).
Ores containing very high quantities of hematite or magnetite (greater than about 60% iron) are known as natural ore or direct shipping ore, meaning they can be fed directly into iron-making blast furnaces. Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel 98% of the mined iron ore is used to make steel.
Item Specification
Fe: 57 Min
SiO2: 4 Max
Al2O3: 5.5 Max
Moist: 12 Max
P: 0.08 Max
S: 0.04 Max
+40mm: 5 Max
-6mm: 20 Max
LOI: 7 About
TI: 70 Min
AI: 15 Max
RI: 60 Min
RDI: 25 Max
DI: 10 Max
Our Iron Ore is a high-grade raw material essential for steel production and various industrial applications. Sourced from top mining locations, our iron ore ensures superior quality and consistent performance for your manufacturing needs.
Key Features:
1. High Purity: Contains a high percentage of iron content, ensuring maximum efficiency in steel production.
2. Consistent Quality: Sourced from reputable mines, our iron ore maintains uniform quality and performance standards.
3. Versatile Applications: Suitable for various uses, including steel production, ironmaking, and as a raw material in other industrial processes.
Applications:
1. Steel Production: Primary raw material used in blast furnaces and direct reduction iron (DRI) processes to produce high-quality steel.
2. Ironmaking: Essential for producing pig iron, which is a precursor for various iron-based products.
3. Industrial Uses: Used in cement production, heavy machinery manufacturing, and as a catalyst in certain chemical processes.
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Iron ore mining methods vary by the type of ore being mined. There are four main types of iron ore deposits worked currently, depending on the mineralogy and geology of the ore deposits. These are magnetite, titanomagnetite, massive hematite and pisolitic ironstone deposits.
Origin :- Mexico , Brazil, South Africa
Iron Ore is a naturally occurring mineral from which metallic iron is extracted. It is one of the most essential raw materials used in the production of steel and plays a vital role in infrastructure, construction, automotive, engineering, and manufacturing industries worldwide.
Iron ore is processed and supplied in various forms such as lumps, fines, pellets, and concentrates depending on industrial requirements.
High iron (Fe) content
Low impurities
Excellent metallurgical properties
Consistent quality
Suitable for steel and sponge iron production
Iron (Fe) Content 58% to 65%+
Size Lumps: 6 - 40 mm / Fines: Below 10 mm
Moisture 6% to 12%
Phosphorus (P) Low
Sulphur (S) Low
Color Reddish Brown to Dark Black
As a vital raw material for steel manufacturing, infrastructure, and industrial development, our iron ore is available in multiple purity grades to meet diverse operational needs:
High-Grade (62% & 65%): Perfect for premium steel production, ensuring superior strength and quality.
Standard-Grade (52% & 58%): Cost-effective options for bulk steel manufacturing, optimizing value without compromising performance.
Iron Ore is a valuable natural resource widely used in industrial manufacturing, construction, and infrastructure development.
Carefully sourced and processed to meet high-quality standards, iron ore serves as a key raw material in the production of steel and other essential industrial products.
Known for its strength, durability, and versatility, iron ore plays a crucial role in supporting sectors such as construction, transportation, machinery, and heavy industries, making it an important commodity in global trade and economic growth.
Iron Ore Fines are fine-sized particles of iron ore generated during the mining and processing of iron-bearing rocks. These fines are widely used in the steel manufacturing industry as a primary raw material for sintering and pelletizing processes. Known for their high iron content and efficient metallurgical properties, iron ore fines play a crucial role in producing quality steel products.
Parameter Specification
Iron (Fe) Content 58% to 65%
Size Below 10 mm
Moisture 8% to 12%
Alumina (Al2O3) Low
Silica (SiO2) Controlled
Phosphorus (P) Low
Sulphur (S) Low
Color Reddish Brown to Dark Brown
Applications:
Steel manufacturing
Sinter plants
Pellet plants
Metallurgical industries
Blast furnace operations
Monthly capacity: 50,000 tons
Payment Terms: LC, SBLC, TT, DLC, TT
Availability: 21+ million tons proven deposit
Shipping terms: FOB and CIF
Price: LME average of 10 working days less 16%
Full specification is available on request,
Iron Ore Pellets: Pellets are small balls of iron ore used in the production of steel. They are made with technology that uses the powder that is generated during the ore extraction process, once considered waste. The pellets are used in the production of steel which is used in the construction of bridges, cars, planes, bicycles, household appliances and much more.
Product Type: IRON ORE PELLETS
Fe (T) 64 % Si02 1.150 % Fe0 0.75 Max Ti02 0.021% Al2O3 0.319 % Ca0 1.170 % P 0.032 % S 0.031 % V205 0.004 % Cu 0.057 % N2O 1.290 % Mg0 0.069 % CCS 309 Size 16-19 mm - 7 % 09-16 mm -91 % 06-09 mm 2 % Tumbler Index- for above 6.3 mm 96.2 % - 95 % min Abrasion Index â??for 0.5 mm 3.8 % - 4 % max Sticking Index 950 deg C 20.1 % Bulk Density 2.17 % Compression Strength 270 Kg / Pellet / 150 kg / pellet Fines below 5mm (-) 5 mm 3 % max Reducibility index 55-65 % .
NOTE: Interested parties please contact us with your LOI
Iron Ore Pellets:
Pellets are small balls of iron ore used in the production of steel. They are made with technology that uses the powder that is generated during the ore extraction process, once considered waste.
The pellets are used in the production of steel which is used in the construction of bridges, cars, planes, bicycles, household appliances and much more.
Product Type: IRON ORE PELLETS
Fe (T) 64 %
Si02 1.150 %
Fe0 0.75 Max
Ti02 0.021%
Al2O3 0.319 %
Ca0 1.170 %
P 0.032 %
S 0.031 %
V205 0.004 %
Cu 0.057 %
N2O 1.290 %
Mg0 0.069 %
CCS 309
Size 16-19 mm - 7 %
09-16 mm -91 %
06-09 mm 2 %
Tumbler Index- for above 6.3 mm 96.2 % -� 95 % min
Abrasion Index â??for 0.5 mm 3.8 % - � 4 % max
Sticking Index @950 deg C 20.1 %
Bulk Density 2.17 %
Compression Strength 270 Kg / Pellet � / � 150 kg / pellet
Fines below 5mm (-) 5 mm 3 % max
Reducibility index 55-65 %
Pellets are small balls of iron ore used in the production of steel. They are made with technology that uses the powder that is generated during the ore extraction process, once considered waste.
The pellets are used in the production of steel which is used in the construction of bridges, cars, planes, bicycles, household appliances and much more.
Iron ore pellets are spherical, hardened agglomerates (8-18 mm) produced from iron ore fines, binders, and additives, commonly used in blast furnaces and direct reduction (DR) plants. They offer high iron content (62-68%), superior reducibility, and improved permeability, significantly increasing steel production efficiency.
Key Characteristics and Production
Composition & Features: Pellets are made from concentrated fines, typically containing 62% to 68% Fe, with low impurities. They feature high porosity (25% to 30%), which improves gas flow and reduction speed in steelmaking.
Production Process: The process involves beneficiating fines, mixing them with additives (like limestone or bentonite), forming "green pellets" in a drum or disc, and hardening them by heating (indurating) at temperatures between 1,200C and 1,350C.
Types: The two primary types are Blast Furnace (BF) grade and Direct Reduction (DR) grade pellets.
Advantages in Steelmaking
High Efficiency: Their uniform size (8â??16 mm) and shape ensure better air permeability in blast furnaces compared to lump ore.
Durability: Pellets have high mechanical strength, allowing for easier transport and storage with minimal dust generation.
Reduced Energy Consumption: Because of their higher iron content, they help reduce the coke ratio in production.
Better Reduction: High porosity allows them to reduce faster than sinter or lump ore.
This by-product derives from the iron industries and its a valuable material for melting and manufacturing of ferrock for construction purposes.As a leading supplier of eco-conscious materials, we take pride in offering a diverse range of recycled materials, including cryolite, carbon anodes, carbon dust, bath material, steel scrap, fine iron scrap, rebars and more. With a strong commitment to sustainability, our materials are engineered to meet the demanding needs of industrial projects while promoting environmental responsibility.
Gremlog Trading DMCC stands at the forefront of the metal recycling industry, offering a meticulously curated selection of carefully sourced and recycled metal scrap solutions. Our comprehensive range includes:
Cast Iron Scrap: Our cast iron scrap, derived from the recycling process, is subjected to thorough quality checks, ensuring its suitability for applications requiring robust and high-performance cast iron.
Aluminium Scrap: Crafted from precise recycling processes, our aluminium scrap adheres to stringent purity standards, ensuring optimal performance in the production of high-quality aluminum alloys.
Steel Scrap: Derived from the efficient recycling process our steel scrap undergoes rigorous processing to meet exacting specifications, guaranteeing consistency and reliability for diverse industrial applications.
Rebars: Our meticulously sorted and processed rebars are characterized by its uniformity and purity, ideal for applications demanding precise metallurgical properties.
Fine Iron Scrap: Engineered for excellence, our fine FE scrap undergoes advanced processing, delivering a product that meets the stringent demands of modern manufacturing processes.
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