A member of kaolinite family, Ball Clay is renowned for its plasticity and green strength. They consists varying proportions of kaolinite, mica and quartz, with small amounts of organic matter and other minerals, and are commercially values because they increase the workability and strength of various ceramic bodies and have white or near white firing characteristics. Ball clay is processed to minimize the levels of coarse particles. This enhances better workability and higher strength.
Applications :
It forms a major part of many ceramic applications, including sanitary ware, tiles, table wares and to an increasing extent non-ceramic applications like functional fillers and advanced application for example technical ceramics.
Our Premium Ball Clay is a highly versatile and refined clay material, ideal for a wide range of industrial and artistic applications. Mined and processed to the highest standards, this ball clay exhibits exceptional plasticity, workability, and consistency, making it a preferred choice for ceramics, pottery, and other specialized uses.
Key Features:
High Plasticity: Offers excellent molding and shaping capabilities, ensuring smooth and detailed forms.
Fine Particle Size: Provides a smooth texture and a fine finish, enhancing the aesthetic and functional quality of the end product.
Consistent Composition: Guaranteed uniformity in mineral content and physical properties, ensuring reliable performance in every batch.
High Purity: Minimal impurities, reducing the risk of defects and improving the overall quality of the finished product.
Excellent Workability: Easy to handle, shape, and process, suitable for both manual and automated production methods.
Firing Range: Suitable for a wide firing range, ensuring versatility in various firing techniques and temperatures.
Ball clay is majorly used as a basic material in the production of ceramics. They are fine-grained, highly plastic clays that are mostly used to make ceramic and sanitary ware. They are favored for their fluidity, unfired strength, and light color after firing
Some specialized ball clays can provide extreme whiteness to the products.
They are also employed as soil amendments in horticulture, refractories, polymers, adhesives, and sealants. We majorly source our ball clay mineral from the Bikaner region of Rajasthan.
The physical properties of ball clay are high plasticity and unfired strength, refractoriness, along with controlled residue.
The ball clay mineral has been an important mineral for the ceramic industry. We also use it in combination with other minerals. This leads to further enhancement of its properties and expands the usage of ball clay in many other industries. For instance, in sanitary ware, our ball clay mineral combined with Kaolin offers a cohesive advantage to the manufacturing.
Further, for tableware and crockery manufacturing, we mix our ball clay with kaolin, feldspar and quartz. This gives high enough plasticity and a great white tone to the finished fired product.
Ball clays are kaolinitic sedimentary clays that commonly consist of 20â??80% kaolinite, 10â??25% mica,
6â??65% quartz.
The plasticity and bonding properties of the ball clay make it the perfect mineral to be used in the making of walls and floor tiles. Ball clay is also used in producing electrical porcelain insulators due to its high insulating properties.
In the manufacturing of refractory bricks, we use our ball clay mineral which has high alumina content as binding agents. And, we can also use them as fillers and extenders in several industries such as plastics, rubber, pesticides, fertilizers and adhesives to mention a few.
We at Aryan Tiles have an enormous selection of ball clay minerals and with our thorough knowledge of how our ball clay mineral can be used in manufacturing and optimizing our customersâ?? end products. It is our promise to aid our clients with our technical expertise, dedicated customer support and the premium quality ball clay mineral to advance our customersâ?? end products
Ball Clay is a unique and specialized form of kaolin clay, distinguished by its excellent plasticity, fine texture, and adaptability to various industrial applications. Known for its natural purity and high-performance properties, Bali Clay is sourced and processed meticulously by Bhagwati Group to meet the specific demands of industries such as ceramics, construction, and agrochemicals. Its versatile nature and eco-friendly sourcing make it a preferred choice for businesses seeking quality and sustainability.
Features and Benefits
ball clay
Key Features
Superior Plasticity
Offers excellent shaping and moldability, ceramics, and construction applications.
Fine Texture
Ensures smooth finishes and enhanced quality in end products.
Natural Purity
Minimally processed to retain its inherent characteristics.
High Binding Capacity
Makes it ideal for use in adhesives and sealants.
Thermal Resistance
Suitable for high-temperature applications like ceramics and refractories.
Advantages
Cost-Effective, High-Quality Industrial Solutions
Eco-Friendly & Sustainable Sourcing
Reliable Performance for All Applications
Industrial Applications of Ball Clay
Ball Clay is a unique and specialized form of kaolin clay, distinguished by its excellent plasticity, fine texture, and adaptability to various industrial applications. Known for its natural purity and high-performance properties, Bali Clay is sourced and processed meticulously by Bhagwati Group to meet the specific demands of industries such as ceramics
Paints and Coatings
Acts as a filler, improving texture, opacity, and smoothness in paint formulations.
Rubber and Plastics
Serves as a reinforcing agent to enhance elasticity and durability in rubber and plastic products.
Ceramics and Pottery
Ball Clay's exceptional plasticity and texture make it perfect for manufacturing decorative and functional ceramic products.
Construction Materials
Used in making tiles, bricks, and cements, enhancing strength and durability.
Agrochemicals
Used as a carrier in fertilizers and pesticides, ensuring even distribution and effective results.
Cosmetics
Its fine particle size and natural purity make it suitable for use in cosmetic formulations as a texture enhancer.
Quality Assurance
At Bhagwati Group, we ensure that Ball Clay meets the highest quality standards:
Purity and Plasticity: Retained through minimal processing.
Rigorous Testing: Each batch is analyzed for particle size, thermal resistance, and binding properties.
Sustainability Focus: Extracted and processed with environmentally responsible practices.
Packaging and Delivery
Customizable Options: Available in bulk bags or customized packaging based on specific industry needs.
Efficient Logistics: Reliable delivery services to ensure timely and safe transportation of products.
Ball clay, or plastic clay as it is also known, is an extremely rare mineral, only found at a handful of locations around the world. It is a kaolinitic clay that commonly consists of 20 - 80% kaolinite, 10 - 25% mica, 6 - 65% quartz as well as organic matter.
Ball clay is formed from the weathering and transportation by water of parent rocks which are deposited in ancient river basins from where it is extracted.
Applications: - Ball clays are prized for the production of traditional ceramics such as sanitaryware, tableware, wall and floor tiles as well as for technical ceramics and electrical porcelains.
Ball Clay products are immensely used in the manufacturing of Ceramics, Sanitaryware, Vitrified Tiles, Glazes and Engobes ultramarine and in various other purposes.
As per requirement Custom sizes and Material of required specifications can be made in case of Bulk and Regular orders. BRIGHTNESS: - 96+ AS PER REQUIREMENT
Index Compound Result
1. Silica - (SiO2) 50 - 65 %
2. Alumina - (AI2O3) 20 - 35 %
3. Iron - (Fe2O3) 0.33 - 2 %
4. Titanium - (TiO2) 0.31 - 3 %
5. Potash - (K2O) 0.19 - 2 %
6. L Value 60 - 88 %
Ball clay is a silicate clay rock of which kaolinite is the main constituent:
Al2Si2O5(OH)4.
Ball clays are kaolinitic clays in the family of silicate minerals. It commonly consists of kaolinite, mica, quartz silica, as well as few organic matters. Ball clay is formed from the weathering and transportation by water of parent rocks. Seams in the same deposit may vary in composition, depending on the quantity of the principal and accessory minerals.
Ball clays are fine-grained, highly plastic clays, which are principally used in the manufacture of ceramic whiteware and sanitaryware where they are appreciated for their plasticity, unfired strength and their light colour on firing. Selected clays can even give pure white end products.
Among others, ball clays are also used in refractories, in polymers, in adhesives and sealants and in horticulture as soil amendments.
Ball clay is particularly valued as a base material in the manufacture of ceramics.
Combined with kaolin, ball clays provide the cohesion and workability necessary for the creation of ceramic parts such as sanitaryware. While using it with kaolin, feldspar and quartz in tableware, ball clay confers high plasticity and a good white-fired colour to the end product.
In wall and floor tiles, ball clays are prized for their plasticity and bonding properties.
In glazes and engobes, they ensure a perfect finish.
Electrical porcelain insulators Ball contain plastic clays to provide insulation from high voltage currents.
BALL CLAY produced by Peekay Minerals are having the following charactsitics
High plasticity
High unfired mechanical strength
Highly controlled rheological properties
Controlled organic content
Controlled residue
Excellent workability
End Users usually ask the following test results
L Value firing test of whiteness
Dry MOR
Fired MOR at 1180 deg cent
Water of Plasticity
Shrinkage
Sieve Analysis
Calcined Kaolin (Kaolinite) is an anhydrous aluminium silicate produced by heating ultrafine natural kaolin to high temperatures in a kiln. The calcination process increases whiteness and hardness, improves electrical properties, and alters the size and shape of the kaolin particles.
As a leading Supplier and Exporter of Chamotte (China Clay), We ensure that our clay and Minerals are made as per the international standard and norms. Packed in high quality packaging materials, our Kaolin is offered at very cost effective prices, without compromising outstanding quality and purity.
Ball clay is a really good sandy clay that burns light to near-white. They are most commonly used to make white ceramics and are renowned for their flexibility, unfired endurance, and light fired color. A mixture of minerals, primarily kaolinite, mica, and quartz, make up ball clay. The predominant colors are white, brown, and gray.
What are the specifications of Ball Clay?
Specifications of Ball Clay
Chemical Analysis Percentage Physical Properties Result
SiO 49.00% Physical Appearance Lump
AlO 35.50% Impurity Invisible
FeO 0.17% Moisture Content N/A
TiO 0.10% Plasticity 13
CaO 0.20% Residue 45µ
(325) Max
0.3
NaO 0.70% Fired MOR (Kg/cm²) N/A
What are the main uses of Ball Clay?
Ball Clay is used in a variety of ways in the ceramics industry, including sanitary ware, tableware, wall and floor tiles, and glazes. In a ceramic body, it works as a binding assistant and contributes to plasticity, workability, and strength.
What are other uses?
Ball Clay is a high-quality, long-lasting product. It is widely used in the construction industry, horticulture, agriculture, and recreation industries, and as an extender in polymers, plastics, fertilizers, and insecticides.
What are the Disadvantages of Ball Clay?
Ball clay has a significant disadvantage. Because of too much shrinkage during drying and burning, they cannot be used on their own
Ball Clay is a variety of Kaolinite, like china-clay. It differs from china-clay in having high plasticity and less refractoriness. In chemical composition, ball and china clays do not differ greatly except that the former contains a larger proportion of silica. It has derived its name from the practice of removing it in the form of ball-like lumps from the clay pits in the UK.
Ball clays are kaolinitic sedimentary clays that commonly consist of 20-80% kaolinite, 10-25% mica, 6-65% quartz. Localized seams in the same deposit have variations in composition, including the quantity of the major minerals, accessory minerals and carbonaceous materials such as lignite. They are fine-grained and plastic in nature, and, unlike most earthenware clays, produce a fine quality white-coloured pottery body when fired, which is the key to their popularity with potters. Ball clays are relatively scarce deposits due to the combination of geological factors needed for their formation and preservation.
we can offer you Ball Clay.
Ball clays are kaolinitic sedimentary clays that commonly consist of 20-80% kaolinite, 10-25% mica, 6-65% quartz. Localized seams in the same deposit have variations in composition, including the quantity of the major minerals, accessory minerals and carbonaceous materials such as lignite. They are fine-grained and plastic in nature, and, unlike most earthenware clays, produce a fine quality white-coloured pottery body when fired, which is the key to their popularity with potters.
Ball clays are relatively scarce deposits due to the combination of geological factors needed for their formation and preservation. They are mined in parts of the Eastern United States and from three sites in Devon and Dorset in South West England. They are commonly used in the construction of many ceramic articles, where their primary role, apart from their white colour, is to either to impart plasticity or to aid rheological stability during the shaping processes.
Ball clays are kaolinitic sedimentary clays that commonly consist of 20-80% kaolinite, 10-25% mica, 6-65% quartz. Localized seams in the same deposit have variations in composition, ncluding the quantity of the major minerals, accessory minerals and carbonaceous materials such as lignite.
Because of High plasticity;High unfired strength;Highly controlled rheological properties;Controlled organic content ball clay is widely use in ceramic.
We are the leading manufacturers and exporters of china clay, silica sand, ball clay, etc. Our mines and processing plants located in Gujarat and Rajasthan. From digging the raw material from mines to washing and processing of raw material, whole process is carried out by our group of companies from which we are growing our domestic and international market. we are having high quality Ball clays which we are supplying to India's Largest Ceramics companies and Insulator companies.
We are having high quality feldspar, quartz powder and ball clays of insulator grade with very good MOR and Alumina.
BANSI GLOBAL MINERALS offers you ball clay with:
Very Good MOR
High Plasticity
Low Residue
Good Whiteness
Controlled Shrinkage and Water Absorption
Less Calcium content
