Best solution for creating pillow top mattresses with a single piece of border. Eliminates one tape edge operation for pillow tops. Thanks to advanced and flexible folder system, LEON-FT100 also offers easy production of euro-top and boxtop mattresses.
Specifications
Adjustable folder for easy border height change
With or without binding working modes
Automatic thread break and material run-out sensors
High speed durable chainstitch sewing head
Heavy duty sewing head for heavy borders
Bind seam self-tape look
Servo motor driven synchronized heavy duty puller
Servo motor driven sewing head
Auto border rolling system at the end
Perfect solution for making euro top and boxtop mattresses
Ability to make double binding on the border
Flexible solution for all your border binding works
KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world.
The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability.
The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system.
The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost.
- Easily produces 200-250 mattresses in 8 hours (190cm x 90cm)
- Standard PFAFF 5625 chainstitch sewing head
- Ergonomic design that allows high capacity even for heavy mattresses
- Comfortable cornering thanks to slippery conveyor metarial
- Full automatic proccess with a single foot pedal (All the speeds are auto - adjusted according to pressing amount)
- Automatic head lowering at the corners
- Minimum operator fatigue
- Full automatic parametric corner turning system
- Automatic foot lift
- Interpolated driven 90° mattress turning arm
- No deformation on the conveyors thanks to the arm load hanger system
ECRU
50/36 Pes +20d Elastan
50/72 Pes +20d Elastan
75/36 Pes +20d Elastan
75/36 Pes +40d Elastan
75/36 Pes +70d Elastan
75/72 Pes +40d Elastan
75/144 Pes + 40d Elastan
100/144 Pes + 40d Elastan
150/48 Pes + 40d Elastan
150/48 Pes + 70d Elastan
150/96 Pes + 40d Elastan
150/96 Pes + 70d Elastan
150/144 Pes + 40d Elastan
150/144 Pes + 70d Elastan
150/288 Pes + 40d Elastan
150/288 Pes + 70d Elastan
BLACK
75/36 Pes BLACK + 20d Elastan
75/36 Pes BLACK+ 40d Elastan
75/36 Pes BLACK+ 70d Elastan
150/48 Pes BLACK + 40d Elastan
150/48 Pes BLACK +70d Elastan
150/144 Pes BLACK + 40d Elastan
150/144 Pes BLACK + 70d Elastan
Vorteks (air Jet Spinning)
Viscose ne 10 - 60
Viscose Ecovero ne 10 - 60
Viscose Livaeco ne 10 - 60
Polyester Ne ne 10 - 60
Polyviscose ne 10 - 60
Tencel ne 10 - 60
Melanj ne 10 - 60
Modal ne 10 - 60
Ve Diaer Karmlar ne 10 - 60
One of the most time consuming part of mattress production is flanging the quilted panel.
With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel.
Full automatic process
Two Working Modes: Synchronized with your existing quilting machine
Feeding the roll of quilt
Side and Length Cutting and Sewing
4 needle double chain-stitch heavy duty sewing unit (right and left sew ing head)
4 needle double chain-stitch heavy duty sewing unit (cross sewing head)
Adjustable width and length of the quilt
Adjustable distance between left and right head with motor
Wide range of quilt thicknesses
Material exit with conveyor
Automatic thread cutting
Accurate finishe measures of the quilts
Automatic side-waste removal system to the reserve
High safety systems
Servo driven system
User-friendly software
Easy tape edging of the quilt after closing
Online maintenance and training service
One HEMMER has the capacity of 5 flangers.
There is no panel cutter needed
The finish size of panel after flanging may end up with high tolerances while it is always accurate with the HEMMER
Ability to use as panel cutter only
Unlike conventional panel cutters; with the new HEMMER, there is no possibility of skipped stitches at the cutting edge, since the hemming is before the cutting
Your tape edging is more fluffy with the HEMMER. The overlocking completely closes the edge of the material while hemming keeps your panel edge open to make the tape fluffy
Ability to adapt the HEMMER with any existing multineedle quilter.
High quality chainstitch sewing heads
Max. Speed: 20-22 seconds per panel (may change according to the filling)
Max. Material thickness: 7.5 cm (may change according to the compressibility of the material)
Number of sewing heads: 3
Max. Quilt width: 2.50 m
Min. Quilt width: 1.40 m
Min. Quilt length: 75 cm
Automatic thread cutting
Automatic side waste removal system
Full automatic process with 4 sides cutting and hemming
4 needle chain-stitch sewing head for the transversal cutting and sewing
Ability to adapt any multineedle quilter
Ability to work with pre-quilted material
Ability to set up timing of the looper-needle adjustment without any mechanical setting
Reliable OMRON Sysmac Controller
Ability to use as panel cutter only
Durable FESTO pneumatic system with low air consumption
Product video link : https://www.youtube.com/watch?v=aD9dB_5UONA
Product video link : https://www.youtube.com/watch?v=KaPEo4Dl2U4
LEON-3DS-CS2 is designed for specialized borders with 3 independent sewing heads. It is capable of sewing multiple borders and gives you possibility to draw your own designs. It can make various borders with ribbons, 3D tape, zipper while being capable of hemming the border edges. Double head CNC border quilting part provides unique designs and makes you special in the market.
Advanced fabric pulling and guiding systems provide the maximum precision even with the most elastic materials
The highest precision of designs thanks to fully servo driven motion system
Easy Border Design Creation
Robust Sewing Heads with Automatic Lubrication
Various attachments for special borders
Bedline series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc.
Bedline series pr ovides neat and efficient pr oduction by eliminating handling, damage or dirt on the mattresses during the handling, operators fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses.
Versatility� is the k eyword for the design of bedline series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. Bedline series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types.
Accurate edge gluing with servo driven nozzles
Center gluing: center gluing with 4x4 moving nozzles
Standart robatech ag (swiss) hotmelt application system
Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be
High-speed press and conveyors: 40 m/min
Additional layer - felt ramp:
Auto releasing system
Auto pressing cylinder to strengthen the bonding
Pneumatic width adjustment of boxspring assembly tables for your single beds
High speed tape edge station (kyk-s)
Placing flexibility of the line on your floor plan with buffer and cross conveyors
Automatic high speed and high quality packing with fullpack
45 seconds is enough for one standart mattress with 4-bridge gluing combination
Various automation solutions from 100 pcs to 2000 pcs daily production.
