Introduction:
ROYAL PACKING is professional producer for Flexo Printing & Slotting & Die-Cutting Machine, also include flexo folder gluer machine, which is Flexo printing & Slotting & Die-cutting & Inline folder gluer & Inline strapping. It is mainly used for printing the 3-layer, 5-layer, 7-layer corrugated paperboard, from 1color to 7color. We can design high precision printing for you also based on your requirement. Speed from 100pcs/min to 400pcs/mins for option.
Machine introduction
This machine is component with the feeding unit, printing unit, Slotting unit, Die cutting unit. Can accomplish the process of the corrugate paperboard printing, water base oil coating (for option), Slotting and die cutting.
The materials of the body is Carbon steel after 20 hours heating treatment, thickness of body is 60mm,after second stage annealing, making by CNC machine, with high strength and high precision.
All the transmission gear is helical gear, with low noise and high precision, gears after high frequency heating and grinding, adopt automatic circle lubrication.
The gear material is 20CrMnTi alloy steel, after high frequency heating and grinding. And the main transmission gear and roller adopt expansion sleeve connection.
Bearing adopts the famous brand made in China like HRB and NSK.
The mail motor is TECO Taiwan, adopt frequency converters adjust, the frequency is Delta brand made in Taiwan, the PLC also adopt Delta brand made in Taiwan, the contactor adopt Seimens brand. The touch screen adopt Taiwan Delta brand.
Lead edge feed unit adopt AC motor drive, high precision and long life.
Doctor blade adopt KeRou brand from China famous brand.
Ceramic roller adopt HaiLi brand from China.
Main Equipments Details
1. Japan YASKAWA Double Servo system, SIEMENS PLC control.
2. Japanese NSK bearing.
3. The switches, travel switch, proximity switch, contactor are from Taiwan.
4. The head of stitcher are use the mould imported from Japan, have high precision.
5. Knife and bottom mould of the stitcher head are made from German Tungsten Steel, Japan SKDII alloy steel head (can bear the abrasion and corrosion very well.).
6. Japan YASKAWA Servo motor, and Taiwan TATUNG motor.
Introduction:
Single Facer is the main machine for producing the corrugated paperboard. Vacuum suction model single facer has very good production precision. The choose of the machine is directly effecting the quality of the corrugated paperboard.
â?»Structural features:
â??Design speed: 100m/min
â??Effective width: 1000mm ~ 2500mm
â??Using suction hood structure, with a strong high pressure blower, suction with a silencer. Gas supply and electrical control centralized in the same operation panel, not less than 1.5 meters from the hosts, operating side cover closed.
â??Cast iron wallboard, siding thickness of 130mm. Universal Joints.
â??Corrugated roller material adopt 48CrMo alloy steel, after quenching, intermediate frequency quenching, surface polishingï¼?corrugated main roller diameter�¢ 280mmï¼?surface hardness more than HRC58 degrees,airbag loading. The key parts of the tile and pressure roller bearings high temperature bearings Wafangdian production.
â??Pressure roller�¢ 284mm, Surface grinding and chrome plated; airbag load, the material is medium carbon steel 45, quenched and tempered.
â??Pneumatic control for glue, back glueï¼?glue roller diameter ï¿ 215m. Engraved polishing surface after pit style textured machined hard chrome plating process, scraping the roller surface after polishing hard chrome plating.
â??Corrugated roller, pressure roller materials provided by the Central Plains Steel, corrugating unilateral 0.15mm high, the pressure roller unilateral 0.075mm high.
â??preheat roller with Day steel production seamless Steel Tube�¢ 320mm.
â??Using four sets of electric heating pipe heating oil, heating fast, no furnace, automatic temperature control and two groups control.
â??Conducting oil powerful closed-loop circulation system pressure is low, no leakage, heat recycling, less heat loss.
â??Installed in the special structure of the heat roller churning ring, roller heat evenly, corrugated good shape.
â??Conducting oil high thermally conductive, carrying high-calorie, simple production process, low investment, for small carton production.
Technological Parameters:
Working Width 1800-2500mm
Heating method Oil heating & Electrical heating
Design speed 80m/min
Economical speed 40-50 m/min
Compress-air pressure 0.4-0.9MPa
Flute type Standard flute UV Flute
Standard spec. A,B,C,E,F
For other type and model, we can produce as customerâ??s requirement.
Corrugated roll diameter (mm) 280
Wall Thickness (mm) 130
Type Vacuum Absorb
Roller material 48CrMo alloy, Heat treated
HS CODE: 844180900
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Machine Introduction:
RY-ZDD Full-automatic folding gluing and stitching machine, with excellent automation technology, realized the digital manipulation of the adjusting plate location and the computer program of the feeding part, Optimized the program with positioning ruler or remote control to make the change of the carton size more accurate and fast.
The machine by feeding department, gluing and folding forming department, stitching department and counting and stacking output department of four parts, PLC digital display speed, touching screen display amplitude modulation, with simple and precision control mode. Automatic feeding (gluing), automatic folding forming, automatic counting and stacking output. The design gluing speed is 220 m/min, the design stitching speed is 500 nails/min, high efficiency, energy saving and environmental protection is our highest pursuit
The product structure:
Control instrument department:
Simple touch screen operation, the machine adopts PLC input computer programmable controller, digital operation, touch screen input data, which can realize non-pole change data, production speed and so on, It has the order memory storage function,the baffle of the feeding part, the position board will be adjusted in place by one key, the adjustment is simple and fast;The automatic feeding, automatic folding forming , automatic counting, automatic stacking output.
Main Technological Parameters:
Model RY-ZDD-2600
Max. Sheet size 2600*1200mm
Min. Sheet size 500*300mm
Gluing speed 220m/min
Stitching Speed 750nails/min
Engine power 15.5kw
Total Weight 7500kg
Dimension (L*W*H) 18m*3.8m*1.9m
Royal Inks & Equipments Pvt. Ltd.
Pioneering Excellence in Printing Inks & Industrial Machinery Since 1994.
At Royal Inks & Equipments Pvt. Ltd., we are a trusted manufacturer and supplier of high-quality printing inks and industrial coding & marking solutions. With over 25 years of industry expertise, we have been at the forefront of innovation, precision, and reliability in the printing and packaging industry, catering to both domestic and international markets.
Our Product Range
Printing Inks:
Marking Inks - Ensuring long-lasting impressions and superior adhesion.
Water-Based Flexographic Inks -Ideal for eco-friendly, high-speed printing applications.
Solvent-Based Poly Inks - Designed for flexible packaging and high-quality prints.
-Lino Inks & Offset Inks -Delivering sharp, vibrant, and consistent color output.
Industrial Coding & Packaging Machinery:
- Handy Coder Machines -Reliable for batch coding and marking.
Batch Coding & Inkjet Coding Machines -Enabling seamless product labeling and traceability.
Auto Coder Machines - Designed for automated, high-speed printing requirements.
Filler & Packing Machines - Enhancing efficiency in packaging operations.
Royal Inks & Equipments Pvt. Ltd.
Pioneering Excellence in Printing Inks & Industrial Machinery Since 1994.
At Royal Inks & Equipments Pvt. Ltd., we are a trusted manufacturer and supplier of high-quality printing inks and industrial coding & marking solutions. With over 25 years of industry expertise, we have been at the forefront of innovation, precision, and reliability in the printing and packaging industry, catering to both domestic and international markets.
Our Product Range
Printing Inks:
Marking Inks - Ensuring long-lasting impressions and superior adhesion.
Water-Based Flexographic Inks - Ideal for eco-friendly, high-speed printing applications.
Solvent-Based Poly Inks-Designed for flexible packaging and high-quality prints.
Lino Inks & Offset Inks - Delivering sharp, vibrant, and consistent color output.
Industrial Coding & Packaging Machinery:
Handy Coder Machines - Reliable for batch coding and marking.
Batch Coding & Inkjet Coding Machines -Enabling seamless product labeling and traceability.
Auto Coder Machines - Designed for automated, high-speed printing requirements.
Filler & Packing Machines-Enhancing efficiency in packaging operations.
Royal Inks & Equipments Pvt. Ltd.
Pioneering Excellence in Printing Inks & Industrial Machinery Since 1994.
At Royal Inks & Equipments Pvt. Ltd., we are a trusted manufacturer and supplier of high-quality printing inks and industrial coding & marking solutions. With over 25 years of industry expertise, we have been at the forefront of innovation, precision, and reliability in the printing and packaging industry, catering to both domestic and international markets.
Our Product Range
Printing Inks:
Marking Inks- Ensuring long-lasting impressions and superior adhesion.
Water-Based Flexographic Inks - Ideal for eco-friendly, high-speed printing applications.
Solvent-Based Poly Inks - Designed for flexible packaging and high-quality prints.
Lino Inks & Offset Inks -Delivering sharp, vibrant, and consistent color output.Industrial Coding & Packaging Machinery:
Handy Coder Machines - Reliable for batch coding and marking.
Batch Coding & Inkjet Coding Machines â?? Enabling seamless product labeling and traceability.
Auto Coder Machines - Designed for automated, high-speed printing requirements.
Filler & Packing Machines - Enhancing efficiency in packaging operations.
Introduction:
Corrugated cardboard production line includes mill roll stand, single facer, pre-heater, conveyer bridge, gluing machine, slitter scorer machine, cut off machine and stacker. We can produce the three ply, five ply and seven ply corrugated cardboard production line, Widths from 1400 to 2500mm\min, production speeds from 60 to 250 meters/min Customer's can choose according his own needs. We can provide a complete production line and can also provide individual parts to complete customers own line.
Equipments List
Equipments Name MJF-80-1800
Economic MJF-120-1800
Middle-speed MJF-180-1800
High-speed
Mechanical Roll Stand 5
Hydraulic Roll Stand 5 5
Pre-heater 600mm 4
Pre-heater900mm 4
Pre-heater1000mm 4
Vacuum Single Facer (Roll280) 2
Vacuum Single Facer (Roll320) 2
Vacuum Single Facer (Roll360) 2
Transport Bridge 1
Heavy model transport bridge 1 1
Triple preheater 600mm 1
Triple preheater 900mm 1
Triple preheater 1000mm 1
Double Gluer - B 1
Heavy model double gluer - C 1 1
Double baker (600mm X14heat plates) 1
Double baker (600mm X15heat plates) 1
Double baker (600mm X18heat plates) 1
High-Speed Thin Blade 1 1
NC Thin Blade (Computer control) 1
NC Cutter 1 1 1
Paperboard Conveyor & Stacker 1 1 1
Glue System 1 1 1
Steam System 1 1 1
Technological Parameters
Technological Parameters MJF-80-1800 MJF-120-1800 MJF-180-1800
Steam Boiler 2tons/h 4tons/h 4tons/h
Starch Cost (g/m2) 20-26 20-26 20-26
Raw paper width (mm) 1800 1800 1800
Mechanical Speed 100m/min 150 m/min 200m/min
Economical speed 80m/min 120m/min 180 m/min
Workers 8-11 8-11 8-11
Note: Above parameters are for your reference. It depends on the different machines you choose.
Introduction:
Single facer line is also called 2-layer corrugated paperboard production line. The Single facer Line is composed of Paper Roll stand, Single facer machine, circumvolve paper cutting machine. To use the web paper material single face machine production line, producing and cutting single face corrugated paper as required sizes, it forms the corrugated board with no need drying. This unit has the advantages of reasonable fabric, advanced technology, high quality of production, high efficiency, low workmanship, operation and maintenance easy. This is the preferred equipment for the production of corrugated cardboard of the cardboard factories.
Technological Parameter:
Working Width 1200mm 1400mm 1600mm 1800mm
Heating method Steam heating
Design speed 100m/min
Economical speed 60-80m/min
Compress-air pressure 0.4-0.9MPa
Flute type Standard flute UV Flute
Standard spec. A,B,C,E,F
For other type and model, we can produce as customers requirement.
Specification:
Max. machine speed 150m/min
Economic speed 120m/min
Max. working width 1800mm
Max working steam pressure: 1.0-1.3Mpa
Steam temperature 160â??210 centigrade
Power requirements: 380V, 50Hz
Diameter of corrugated roller 320mm
Diameter of Press roller . 360mm.
Diameter of preheater roller 360mm
Diameter of Glue roller 242mm
Diameter of doctor roller 118mm
Machine Introduction:
--Design Speed: 150m/min
--Corrugated roller: �?320mm(small differences according to corrugated type), pressure roller:�?360mm, preheat roller:�?360mm
--Fingerless vacuum suction type single facer, the upper and lower corrugated roller made of 48 CrMo alloy steel, with harted treatment,the hardness is above HRC58o-60o.The surface is well treated by grind and plated chrome and tungsten carbide coated.
--Using negative pressure type design helps the medium paper to press evenly and closer to the surface of corrugating roll to have perfect forming. And also get even gluing on the flute tip to have perfect laminating of the single facer.
--Quick change rolls in 15 minutes, while replacing the corrugated rolls, the whole complete set of additional rolls with cassette is delivered into he machine by the carriage and matched with the hydraulic motor to be fixed on the base of the machine by hydraulic system. Quickly and easily complete the corrugated roller replacement.
--The corrugating roller is made of 48CrMo high quality alloy steel, using heat-treatment. Surface plates hard chromium after grinding.
--The corrugating rolls, pressure roll, and glue roll are adopted with High stability of the airbag control system, also with pneumatic control buffer effect.
--Adopt Glue width motorized dividing to match the paper width. Idle running motor for glue applicator roll to avoid glue dry. Adjustment for gap between glue roller and doctor roller by electric. Digital read out for the gap between glue roll and doctor roll.
-- The moveable type glue unit is convenient to clean and maintain.
-- Easy operation control system. Touch screen with colorful drawing displays operation state, easy and simple to handle.
--Built-in pre-conditioner with proportional spraying device for the medium m
Introduction of the machine:
MJZXJ-1 model Automatic Folder gluer machine is composed of feeding part, glue and folding part, stacker part, speed controlled by PLC, paper width is adjusted by Touch PC, machine operation is easy and accurate, machine with automatic paper feeding function, automatic glue and fold function, automatic counting, automatic stacking and double conversion operation, the normal speed is 160pcs/min, Max. speed can be 220 pcs/min, this machine is your best choose which is energy-efficient and environmental protection.
Function and characteristic:
1. Automatic carton folding and at same time to finish the tape paste which is save time and labor force
2. Can be used for different size cartons and size adjust is simple and fast.
3. Machine run is stable and reliable, packing result is strong and nice.
4. Machine operation is simple and easy for maintenance.
5. Automatic collimator angle, 180 degree correction, effective corrective the carton appear fork and tail phenomenon.
Machine parameters: (Total 8tons):
Model MJZXJ-1 8020 1024 1224 1424
Max. Size 800*2000mm 1000*2400mm 1200*2400mm 1400*2400mm
Min. Size 170*470mm 260*650mm 260*650mm 260*650mm
Installation area 3200*11500mm 3400*12500mm 3600*12500mm 3800*13500mm
Power Required 15.0KW 15.0KW 15.0KW 15.0KW
Max. Working Speed 220m/min 220m/min 220m/min 220m/min
Normal working Speed 200m/min 200m/min 200m/min 200/min
Machine Weight 6800kg 7500kg 7500kg 8000kg
Note: If you need any other size, kindly feel free to let us know. We can make the machine based
on your sizes.
Characteristics:
1. Easy and reliable operation system.
2. Novel design of the whole machine.
3. Fast changing sizes.
4. Can working good when the carton or box in special shape.
5. Use imported belt and famous brand electrical parts.
Technological Parameters:
Model MJZXJ-3
Max. Size of product 1800*1100mm
Normal working speed 6000-10000boxes/hour (based on double working)
Mechanical Speed 56m/min
Machine power 2.7kw
Machine Size 2.2*2.4*1.3m
Note: We can produce different size machine as customerâ??s requirements.
The main motor power parameters:
No. Name Type No. Add
1 Main motor GH-28-S 1.5kw 1 Shanghai Fulong
2 Grinding motor 80M1-2 0.55kw 2 Taiwan Reyong
3 Dust fan CET-75 1 Taiwan, Oute
4 Pressing machine 61K180RGU-CF 1 Taiwan, Oute
Main Electrical parts:
No. Name Brand QTY Origin
1 Photoelectric switch Omron 1 Japan
2 Key switch Tend 1 Taiwan
3 Counter Baile 1 Shanghai
4 Abrupt stop Schneider 1 France
5 Indicator Schneider 2 France
6 According to the knob Schneider 1 France
7 Circuit breaker Schneider 2 France
8 Relay Omron 3 Japan
9 Ac contactor Schneider 2 France
10 Speed control unit Schneider 1 France
11 Frequency converter Delta 1 Taiwan
Characteristics:
1. The feeding unit of the machine has two paper board stack to hold AB two pieces of papers, which helps to improve the production efficiency. Below adopt the air sucking structure, which is conducive to improve transport efficiency and accuracy.
2. Connecting unit adopts hot melt adhesive, servo positioning, ensuring accurate register and high precision.
3. Folding unit adopts manual fold, which resolve the problem of hard to confirm fold place. The overlap margin can be controlled effectively.
4. The machine can be operated by two persons: One stacks papers and collect finished job, the other fold the papers and feed them into compressing belt. The whole machine is of easy operation even for green hand.
Technological Parameters:
Model RYH-2400A RYH-2900A RYH-3300A
Max. Paperboard size (Single piece) 1200*1200mm 1440*1200mm 1650*1650mm
Min. Paperboard size (Single piece) 500*300mm 500*300mm 750*450mm
Suitable paperboard A,B,C,D,E, F corrugated paperboard &
< 6mm 5-layer corrugated paperboard.
Machine Speed 0-3200pcs/hour 0-3200pcs/hour
Machine size 3800*3200*1400mm 4300*4000*1400mm 4700*4500*1400mm
Machine power 9kw 9kw 10kw
Machine Weight 2500kg 3000kg 3500kg
Note: Any other sizes you require, we can make for you.
Configuration List:
Name Brand
Button Schneider
Contactor Schneider
Servo motor Beijing Zhongchuang
Inverter Taiwan Guangbao
PLC Delta
Touch Screen Delta
Sensor Omron
Bearing FKG, England
Bearing Ningbo LNG
Main motor Shanghai Saini
Reducer Taiwan Mingchun
Micro motor Shanghai Zhongda
Feeding belt RAPPLON, Swiss
Pressing belt SIEGLING, Germany
Conveyor belt RAPPLON, Swiss
Cylinder Taiwan Xinyang
Characteristics:
1. The feeding unit of the machine has two paper board stack to hold AB two pieces of papers, which helps to improve the production efficiency. Below adopt the air sucking structure, which is conducive to improve transport efficiency and accuracy.
2. Connecting unit adopts hot melt adhesive, servo positioning, ensuring accurate register and high precision.
3. Folding unit adopts manual fold, which resolve the problem of hard to confirm fold place. The overlap margin can be controlled effectively.
Technological Parameters:
Model RYH-2400B RYH-2900B RYH-3300B
Max. Paperboard size (Single piece) 1200*1200mm 1440*1200mm 1650*1650mm
Min. Paperboard size (Single piece) 500*330mm 500*330mm 750*450mm
Suitable paperboard A,B,C,D,E corrugated paperboard &
< 6mm 5-layer corrugated paperboard.
Machine Speed 0-3200pcs/hour 0-3200pcs/hour 0-3200pcs/hour
Machine size 9600*4500*1400mm 9600*5300*1400mm 10660*7330*1400mm
Machine power 9kw 9kw 13kw
Note: Any other sizes you require, we can make for you.
Configuration List:
Name Brand
Button Schneider
Contactor Schneider
Servo motor Beijing Zhongchuang
Inverter Delta
PLC Delta
Touch Screen Delta
Sensor Delta
Bearing FKG, England
Bearing Ningbo LNG
Main motor Shanghai Saini
Reducer Mingchun
Micro motor Xiamen Jingyan
Feeding belt RAPPLON, Swiss
Pressing belt SIEGLING, Germany
Conveyor belt RAPPLON, Swiss
Cylinder Taiwan AirTac
Features:
1. Servo control system, with PLC controller (Germany Siemens). Bearing use NSK brand. All electrical parts are famous international brands.
2. High efficiency, 20-25 bales per minute.
3. Saving labors, increase yield, easy maintenance.
4. Cost saving, save more than �¼ cost than using the PP packing strap.
5. Easy operation and safely, person without any working experience can operate it after simple education.
6. High efficiency and stable packaging performance, can combine with the high speed full automatic folder gluer and stitcher machines.
Technological Parameters:
Model RYBD-1500
Packing size (A) 450 ~ 1500mm
Packing size (B) 200 ~ 1500mm
Packing size (C) 50 ~ 250mm
Packing Capacity 23 �± 2packs/min
Packing material PE String (28#)
Machine size (L*W*H) 3000*2500*1980mm
Working pressure 0.6MPa
Total Power 3.5KW
Introduction:
Single Facer is the main machine for producing the corrugated paperboard. MJSF-210C model single facer is suitable for the small or middle factory use. Good machine is directly effecting the quality of the corrugated paperboard.
HS CODE: 844180900
Main Technological Parameters:
Model Name MJSF-210C
Max. Speed 40m/min
Economical Speed 25-30m/min
Width 1400mm, 1600mm, 1800mm
Flute type A,B,C,E,F (can be chosen or required by customer)
Heating method 1)Electrical heating
2) oil heating
3) Steam heating
Main motor power 7.5kw
Diameter of roller 219mm
Machine body thickness 70mm
Roller material 45# Steel, heat treated.
Introduction:
Single Facer is the main machine for producing the corrugated paperboard. Vacuum suction model single facer has very good production precision. The choose of the machine is directly effecting the quality of the corrugated paperboard.
Structural features:
Design speed: 100m/min
Effective width: 1000mm ~ 2500mm
Using suction hood structure, with a strong high pressure blower, suction with a silencer. Gas supply and electrical control centralized in the same operation panel, not less than 1.5 meters from the hosts, operating side cover closed.
Cast iron wallboard, siding thickness of 130mm. Universal Joints.
Corrugated roller material adopt 48CrMo alloy steel, after quenching, intermediate frequency quenching, surface polishing corrugated main roller diameter 280mm surface hardness more than HRC58 degrees,airbag loading. The key parts of the tile and pressure roller bearings high temperature bearings Wafangdian production.
Pressure roller 284mm, Surface grinding and chrome plated; airbag load, the material is medium carbon steel 45, quenched and tempered.
Pneumatic control for glue, back glue glue roller diameter 215m. Engraved polishing surface after pit style textured machined hard chrome plating process, scraping the roller surface after polishing hard chrome plating.
Corrugated roller, pressure roller materials provided by the Central Plains Steel, corrugating unilateral 0.15mm high, the pressure roller unilateral 0.075mm high.
preheat roller with Day steel production seamless Steel Tube 320mm.
Using four sets of electric heating pipe heating oil, heating fast, no furnace, automatic temperature control and two groups control.
Conducting oil powerful closed-loop circulation system pressure is low, no leakage, heat recycling, less heat loss.
Installed in the special structure of the heat roller churning ring, roller heat evenly, corrugated good shape.
Conducting oil high thermally conductive, carrying high-calorie, simple production process, low investment, for small carton production.
Technological Parameters:
Working Width 1200mm 1400mm 1600mm 1800mm
Heating method Oil heating & Electrical heating
Design speed 80m/min
Economical speed 40-50 m/min
Compress-air pressure 0.4-0.9MPa
Flute type Standard flute UV Flute
Standard spec. A,B,C,E,F
For other type and model, we can produce as customer's requirement.
Corrugated roll diameter (mm) 280
Wall Thickness (mm) 130
Type Vacuum Absorb
Roller material 48CrMo alloy, Heat treated
Machine Size (mm) 3300*1300*1700 3550*1300*1700 3800*1300*1700 4050*1300*1700
HS CODE: 844180900
6853 Packaging Machinery Suppliers
Short on time? Let Packaging Machinery sellers contact you.
