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Yogurt production and packaging line 4000 l / shift

0732010 Yogurt production and packaging line 4000 l / shift

Yogurt production equipment consists of 4 pcs 1000 liters of yogurt fermentation tanks, transmission equipment and a fully automated filling line 150 - 200 grams plastic cups. Process operation requires two people and equipment can be made about 4000 liters (or 20000 pieses) of 200g canned yogurt cups or other similar product for a normal 8-hour working shift. Packaging equipment is manufactured in the 1980s by German Ganzhorn & Stirm (nowadays Casti) and an automatic product cup feeder has been added later on the line. Also the tray feeding device has been recently added. The production line is fully operational and suitable besides for yogurt production, also for all curdled / fermented milk packaging in 150g-200g cups.

Fermentation tanks are double walled 1000 liter stainless steel vertical tanks. The product temperature can be adjusted as desired (e.g.36C) by using heating water between double walls. Control valves are manually adjusted.

The fermented yogurt is transferred to two 100 liter feeding tanks of the packing line with gentle rotary lobe pumps. Filling the yogurt cups is fully automated 2-lane packing process. The main equipment are manufactures by German Canzhorn & Srimin. Later installed automatic cup feeding equipment places 150 gr - 200 gr cups in 2 rows on the filling machine. The filling machine fills cups in three phases; first to the bottom desired volume of jam and then two different layers of product mass. ( 3-layer of yogurt). The cups are closed with aluminum lids which is sealed with electric heater. Transfer conveyor moves closed cups on to a palletizing machine which loads 20 cups on each cardboard or plastic tray (tray is automatically fed by a tray feeding device) where full trays are moved to a stacker machine which piles several layers of trays (up to 1 meter tall) for transportation.

Technical Specifications:
The manufacturer: Ganzhorn & Stirm (Casti)
Filling machine type: DOGatherm 61
Stacker type: BE 75/2
Production capacity: up to 4000 liters / shift
Yogurt fermentation tanks: 4 x 1000 liters
Cups & filling: 150 - 200 g / max. 3-layer filling
Filling line length: about 12 meters.

Compressors units (totally 4 pcs) are built by York Sabroe in 2002 and 2003 and they operate with R22 refrigerant. Two identical SAB 128 HF screw compressor units are built on a common base frame with an integrated horizontally mounted oil separators, oil circulation pumps and local operating panels. Common (for two compressors) plate type Freon / Glycol evaporator, internal glycol circulating pump and one large Freon buffer tank is also build on the same base frame. Delivery includes also evaporative condenser and LV / Control cabinet and external glycol circulating pump.

Above described 2 x SAB 128 HF packages we have two for sale, one made in year 2002 and the other year 2003. Both packages are still installed and can be tested in mutually agreed time. Units have been in operation approx 6 years and 5 years and they are in very good condition.

Technical data
Number of compressors - 4 pcs
Compressor type - SAB 128 HF
Refrigerant - R 22
Cooling capacity - 4 x 379 kW ( 0 /+40C)
Swept volume - 4 x 454 m3/h
Electric drives (compressor) 4 x 110 kW - 400/690 V 50Hz (also suitable for 60Hz)
Freon buffer tank -2 x 1650 liters
Plate evaporators - Alfa-Laval M10-BW FGR
Evaporative condensers - 2 x BAC VXC 116 Closed Circuit
Condenser fans - 1 x 17 kW and 1 x 4 kW for each
Condenser circulating pumps- 2 x Grundfors LP80 - 25/133
Glycol pumps - 2 x Grundfors LP 80 - 25/133
2 x Hilge Mahana 65-160

JET FUEL OIL (JP54/JPA1), D6, DIESEL GAS, VIRGIN FUEL OIL D2, LIQUEFIED PETROLEUM GAS (LPG), LIQUEFIED NATURAL GAS (LNG),
FUEL OIL OCTANE, LIGHT CYCLE OIL, Petroleum Coke

Kisters Wrap Around Packer 310
Kisters fully automated wrap around packer model 310 is a single-lane, high-performance packing robot for producing wrap-around and tray packs from stable individual products. It can handle tins, cans, jars, glass and PET bottles, as well as pre-packed products from the beverage, hygiene and food processing industry with high packaging speeds.
It can process flat corrugated cardboard and full carton blanks in different qualities. In each case, the carton is folded tightly around the product groups and subsequently glued with hotmelt and it has a large and easily accessible cardboard blank magazine. Optimum packaging results are achieved in conjunction with the precise cardboard blank guides and the exact folding process.
Wrapping robot can handle a wide range of formats. The unit is PLC-controlled and it can be easily adjusted for other packing formats. This machine has been packing beer tins (12/24 x 0.3 liters and 12 / 24 x 0.5 liters) into cartoon wrap-around packs at speed of 60 packs / min. This unit was in full operation till beginning of November 2010 and is now dismantled and stored.
Technical Data
Manufacturer: Kisters Machinenbau GmbH (Nowadays KHS )
Model: Wrap Around Packer 310 / 100
Year of manufacture: 1994
Serial number: 941782
Capacity: upto 60 cycle / min
Electricity: 16 kVA, 400 V / 50 Hz

Jet fuel in the price $-negotiable discount from Platt NWE ARA.
The seller deals with non-Sanctioned sources and has multiple refineries and the buyer will be signing the contract with the seller who is the title holder!

Standard specs applied at refineries

EN590 low sulphur price is $-NEGOTIABLE discount from Platts NWE ARA
I'''ll provide procedure of seller refinery by email.
Procedures of refineries are fair and easy and the seller can meet the buyer after the buyer confirms their acceptance of the procedure.

Drum and Container Filling Line, Semiautomatic YOC 2006

The line is designed for filling both 1000 liter IBC’s and normal 209 liter drums / barrels. It consist of straight chain driven heavy duty roller conveyor which is carrying IBC’s or a standard pallet loaded with four drums / barrels through the filling process and conveying them for further storing. The filling machine is semiautomatic coarse-and-fine filling station; first is programmable volumetric and then fine filling with integrated weighing system. Cap closing / bunging and sealing will be made manually but a machine aided. The station operation is controlled by Siemens S7C programmable logic.

The line is manufactured in 2006 by Finnish company “Insinööritoimisto Jyrki Kekälainen” who is specialized supplying automation solutions filling and packing applications.

Operation description:
The operator lifts the empty containers on the conveyor (open the cap of container), the container will move into filling machine and it will be filled automatically with 2 "and 1 / 2" valves, coarse-and fine-filling. After filling the container will move out of the machine and the operator will fix the label and close the cap. After the filling station there is ~16 m long puffer conveyor for the filled IBC`s, where a fork lift will pick up the IBC`s

In drum filling the operator lifts the empty drums on pallet (open the caps). Then he lifts the pallet on the conveyor. In the machine there is an extra filling lence for the drums. The drums are filled on the weighing system of the machine which is controlling the filling of each barrel. After the drum is filled the operator move the lence into second drum and machine start to fill it. After all drums are filled the pallet will move out of machine and the operator will close the caps and fix the seals and labels.

Technical data:
Manufactured in: 2006
Suitable for: Standard IBC and Drums
Max filling weigh: 1500 kg
Filling accuracy: 0.5 kg
Filling capacity: 7 IBC/hour or 35 Drums (209 liters) / hour
Roller conveyor type: Chain Driven, Galvanized
Roller conveyor length: Approx 16 meters
Roll diameter: 80 mm.

This laminating tunnel / convection oven is made by Swedish TRIAB / Tri Innovations AB in year 2006. The oven is designed for industrial use and in build up in two separable laminating sections, both equipped with one 40.5 kW hot air sections, one product and one return conveyors and common control unit. All product touching parts are made either of stainless steel (structures and panels) or Teflon made net belts. Convection belt (600 mm wide) is located inside of the oven tunnel and has grid type surface, the return conveyor is installed on the tunnel and it has tight waived Teflon belt. The control cabinet is attached to the equipment structures. The speed of laminating conveyor is adjusted with an inverter driven motor. The speed of return conveyor can be fine tuned via a potentiometer. The equipment is featured with a remote control possibility. This has been operating with hygienic products (material foam / polyurethane film, thickness 5 mm, max. width 450 mm and production speed 6 m/min) and is in excellent operational condition with total 3450 operating hours only and it comes with original operation manual in English language.

Technical data:
Made by: TRIAD / Air Innovations AB
Manufacturing year: 2006
Total operating hours: 3450
Convection capacity: 2 x 40.5 kW
Process control PLC: Eurotherm 2216e
Hot air circulation volume: 2 x 9000 m3/h
Fan electric power: 2 x 2.2 kW
Temperature range: 50 – 150 C
Total machine length: 10 000 mm
Total machine width: 1600 mm
Convection belt material: Teflon covered metal net
Convection belt length: 9 000 x 600 mm
Convection belt speed: 3 – 8 m/s / 0.25 kW, inverted controlled
Heated width: 650 mm
Inside / free height: 80 mm (from belt to nozzles)
Return conveyor: Habasit FAB-8EO WV
Return conveyor dimensions: 12000 x 600 mm (Teflon)
Return conveyor drive: 0.25 kW, 380 V/50 Hz.

This Powerpak 660 horizontal thermoforming machine (form/fill/seal) is manufactured by German Tiromat Krämer+Grebe GmbH & Co in 1998. It is designed for high capacity packing of various products in food and pharmaceutical industry. This unit has been packing bread in to vacuum pack and it is equipped with a three head hot foil printer, 2- gas mixing device for CO2 injection, separate vacuum pump, cross- and longitudinal cutters and water cooled upper cover of the forming unit. Construction material is food quality stainless steel and equipment is controlled with PC-programmable Tiromat Control Unit.

This unit has very little operation hours - estimated total 3000 hours - and therefore it is in excellent condition. Operating and service manuals in English, Finnish and German and machine comes with the CE-certificate.


Machine type:Powerpak 660
Machine number:665/0211
Manufacturing year:1998
Foil type:Flexible
Formatting width:430 mm
Film type used:PS-PE 450/50
Max formatting depth:40 mm
Forming dies:223-3,1
Capacity:10 phases / min
Control unit:Tiromat
Ho foil printer:SC-700 with 3 printing units
Overall length:7.30 meters
Overall width:1.15 meters
Height:1.85 meters
Nominal power need:50 A / 380 V / 50 Hz.

The line is designed to fill beer in to three different type of 0,33 litre glass bottles, label the bottles neck around and lower body small around and pack the bottles in to 4 x 6 bottle cartoon boxes. This bottling line capacity is 20000 bph. Clean glass bottles were brought on wooden pallets to depalletizer which feed them to the filling lines. Innofill DMG bottle filling machine and Handtmann MMS filtration system are located in a clean air room. KHS lamella conveyor system for bottle transport and cartoon boxes. The equipment were totally delivered by German KHS in year 2003, most of machines manufactured in year 2002. All control units are Siemens Simatic S7 model with remote connection. The line was shut down in year 2008 and it is still installed and in very good operational condition.

Main equipment are:
- Bottle Depalletizer KHS AL, semiautomatic
- Micro Filtration Handtmann MMS 130
- Filling Equipment KHS Innofill DMG (rinsing, filling and capping)
- Labelling Machine KHS Innoket 2060
- Cartoon Box Forming Machine KHS Innopak CA-1
- Bottle Packing Robot KHS Innopak SP 1200
- Box Marking System
- Case Sealer KHS Innopak CV.

Very little operated (ony 6000 hours totally!) fuel oil fired package boiler made by Högfors (nowadays Foster Wheeler) in 1988. Complete plant with combustion air fan and feed water pumps for immediate delivery, in very good condition.

Main scope of the delivery:
- Högfors 30 t/h boiler
- Oilon burner
- Economizer
- Combustion air fan
- 2 pcs of 90 kW / 25 bar KSB feed water pumps
- Fuel oil pumping unit made by Oilon
- 8 pcs of steam shoot blowers
- valves, fittings and maintenance supports .

Type of boiler Water tube type with natural circulation, with two drums
Manufacturer Kymin Osakeyhtiö, Högfors, Finland (Foster Wheeler)
Model of the boiler: H52-47-25 bar
Year of manufacturing 1980
Starting day of operation 16.11.1980
Evaporation 47 t/h saturated steam
Temperature of steam 226 oC
Effect 30 MW
Structural pressure 25 bar
Feed water temperature 120 oC

Furnace volume 74,5 m3
Surface of furnace c. 136 m2
Surface of convection part 420 m2
Surface of economizer c. 504 m2
Water volume 15,8 m3

Oil Heavy oil (POR 230)
Oil burner Saacke SKV, fully automatic, modulating
Regulating area of burner 610-3050 kg/h
Oil pumping- and pre- Oilon Osva 4000 kg/h
heating station
Feed water pumps 2 pcs + 1 pc as spare.
KSB-centrifugal pump MOVI 65/6,
massflow 59 t/h, 29,5 bar
motor 90 kW, 2900 r/min
Primary air fan Mercantile KDER 75, 37300 Nm3/h, motor 115 kW, 1500 r/min
Sootblowers Diamond Superior sootblowers 4 pcs in boiler part
Diamond Superior sootblowers 4 pcs in economizer.

Dimensions of boiler part: Height 5,2 m, Width c. 4,5 m, Length 10,0 m
Weight of boiler part c. 54 t. without water and accessories
Weight of economizer c. 15 t. without water and accessories
Boiler is suitable for gas operation by changing the burner.
The boiler has been in operation only about 6.000 hours.
Equipment for SaleGeneral Industry Textile Machinery Process Equipment Energy & Power
Gas & HFO Boilers Wind Turbines.

The boiler is a three-pass, fire-tube steam boiler made by Finnish Ahlström Themoflow in year 1990. The boiler has max operating pressure16 bar with 205 C steam temperature and it is equipped with exhaust gas economizer for preheating incoming feed-water and modulating heavy fuel oil burner. It's has a large 15.2 m3 water volume which allows big momentary changes in load. Other benefits include simple structure, long operating life, reliability and ease of service and maintenance. The boiler is in good operational condition. Feed water pumps and feed water tank with aerator are available for separate request and price.

Technical Data:
Manufacturer: Ahlström Thermoflow, Kaarina
Manufacturing year: 1990
Capacity: 3.3 MW
Water volume: 15.2 m3
Steam characteristics: Max 16 bar, at 205 C temperature, saturated
Oil Burner: Weishaupt Monarch RMS 50/2 A - ZM (YOC 1990)
Oil feeding: 140 - 490 kg/h.

We offer sawn/pallet/packaging timber , both softwood(spruce and pine) and hardwood(oak,birch,ash,alder)
please contact us if you are interested in cooperation.

Pellets are small balls of iron ore used in the production of steel. They are made with technology that uses the powder that is generated during the ore extraction process, once considered waste.

The pellets are used in the production of steel which is used in the construction of bridges, cars, planes, bicycles, household appliances and much more.

Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in colour from dark grey, bright yellow, or deep purple to rusty red. The iron itself is usually found in the form of magnetite, hematite, goethite, limonite or siderite. The primary use of iron ore is in the production of iron. Most of the iron produced is then used to make steel. Steel is used to make automobiles, locomotives, ships, beams used in buildings, furniture, paper clips, tools, reinforcing rods for concrete, bicycles, and thousands of other item

Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, deep purple, to rusty red. The iron itself is usually found in the form of magnetite (Fe3O4), hematite (Fe2O3), goethite (FeO(OH)), limonite (FeO(OH).n(H2O)) or siderite (FeCO3). Hematite is also known as "natural ore". The name refers to the early years of mining, when certain hematite ores contained 66% iron and could be fed directly into iron making blast

Iron Ore Pellets:
Pellets are small balls of iron ore used in the production of steel. They are made with technology that uses the powder that is generated during the ore extraction process, once considered waste.
The pellets are used in the production of steel which is used in the construction of bridges, cars, planes, bicycles, household appliances and much more.

Product Type: IRON ORE PELLETS
Fe (T) 64 %
Si02 1.150 %
Fe0 0.75 Max
Ti02 0.021%
Al2O3 0.319 %
Ca0 1.170 %
P 0.032 %
S 0.031 %
V205 0.004 %
Cu 0.057 %
N2O 1.290 %
Mg0 0.069 %
CCS 309
Size 16-19 mm - 7 %
09-16 mm -91 %
06-09 mm 2 %
Tumbler Index- for above 6.3 mm 96.2 % -� 95 % min
Abrasion Index â??for 0.5 mm 3.8 % - � 4 % max
Sticking Index @950 deg C 20.1 %
Bulk Density 2.17 %
Compression Strength 270 Kg / Pellet � / � 150 kg / pellet
Fines below 5mm (-) 5 mm 3 % max
Reducibility index 55-65 %