Sand casting, also known as sand mould casting, is a metal casting process characterized by using sand as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries. Over 70% of all metal castings are produced via sand casting process.
Sand casting is relatively cheap and sufficiently refractory even for steel foundry use. In addition to the sand, a suitable bonding agent (usually clay) is mixed or occurs with the sand. The mixture is moistened, typically with water, but sometimes with other substances, to develop the strength and plasticity of the clay and to make the aggregate suitable for molding. The sand is typically contained in a system of frames or mold boxes known as a flask. The mold cavities and gate system are created by compacting the sand around models, or patterns, or carved directly into the sand.
(2) Process Parameters
Process : Resin Sand, Hot Sand, Precoated Sand, Green Sand ,Clay Sand for option.
We can provide all kind of stainless steel casting, stainless steel investment casting, stainless steel precision casting, and stainless steel sand casting. Stainless steel: 303/304/316/412/ect. We handle much other type of materials. Please contact us if your required materials are not listed above.
Technology
precision casting, investment casting, silica sol casting, water glass casting Surface treatment: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating etc. Professional precision manufacture for more than 10 years.
Precision processing: OEM/ODM.
Tolerance/precision : 0.01~0.002mm.
Product materials
Stainless steel: 201/304/316/430etc.
2 Steel alloy: 42CrMo
3 Carbon steel: 20#/45#etc.
We handle much other type of materials. Please contact us if your required materials are not listed above.
Process technology
Casting, Machining, Metalworking, Sheet Metal Bending, Surface Treatment, Heat Treatment, Grinding, Milling, wire EDM, Linear Cutting etc. We can provide samples (one piece) before substantial orders.
Surface treatment
Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating etc
Quality control
Professional precision manufacture for more than 10 years.
Corrosion Resistant Alloy Casting
Category:Titanium alloy casting
Corrosion Resistant Alloy Casting, the material used is medium and high-strength titanium alloy, the common grades are TC4 etc.
Product Description
Corrosion Resistant Alloy Casting has a wide range of applications and plays an important role in the resource and energy industry. It can be used to manufacture space shuttles, as well as various pressure vessels, fuel tanks, fasteners, instrument straps, frames and rocket casings.
Corrosion-resistant titanium alloys refer to titanium alloys that can withstand various corrosive media and work in them. Pure titanium has extremely strong corrosion resistance, and titanium alloys also have strong corrosion resistance. Based on this, titanium and titanium alloys play an important role in the chemical industry, petroleum refining, metal electroplating equipment and other fields.
In order to improve the resistance to crevice corrosion in some different media, different titanium alloy products have been developed, and this series of products also have a certain high temperature strength, and are widely used in offshore oil fields, seawater desalination and marine biological artificial breeding.
Aopu Alloy focus on investment casting over two decades,specialises in the production of parts for pumps, valves, machinery components and architectural hardware. These parts can be for various industries, such as for petrochemical industry, water treatment, heavy industrial equipment, pharmaceutical equipment, food processing equipment and building/construction etc. Materials worked with includes (but not limited to): Austenite stainless steel, Martensitic stainless steel, Duplex steel, Carbon steel, Aluminum alloy, Copper alloy etc. Components are produced according to different standards: GB, ASTM, EN, DIN and JIS. Meanwhile, AP Alloy can also aid in the design and development of new products based on our client’s request by supporting with knowledge of casting and machining and offering suggestions to alter designs that will make the casting and machining processes easier thereby increasing the efficiency of your project and minimizing costs.
High temperature alloy casting
Category:Titanium alloy casting
High temperature alloy casting is made by moulding, forming shells, sintering, pouring and post-processing. Common grades are Ti60 etc.
Product Description
High temperature alloy casting is an important structural metal developed in the 1950s.It is one of the key materials of modern aero-engines, mainly used for forging parts such as aero-engine air pressure discs and blades.
High-temperature titanium alloys, also known as heat-resistant titanium alloys, refer to titanium alloys with high strength at 400-600 C, which are mainly used to manufacture aero-engine compressor discs and rotor blades. Common grades are TC4, Ti60, TC17 and so on.
High temperature titanium alloys have high strength in the entire working temperature range, good plasticity at room temperature, good creep resistance and good thermal stability. It has good fatigue resistance at high temperature and room temperature. According to the structure
Nickel-based wear-resistant alloy casting
Category:Nickel alloy casting
Nickel-based wear-resistant alloy casting, its product use environment is more complicated than general wear-resistant cast iron. Common grades are N06002 etc.
Product Description
Nickel-based wear-resistant alloy casting is to cast nickel-based wear-resistant alloys into products such as valves and pump parts that can be used.It can be used in equipment such as valves, pumps, seals, brakes, etc. in jet aircraft and internal combustion engines.
Nickel-based wear-resistant alloy refers to the alloy product, which can not only withstand abrasive wear, adhesive wear and other wear, but also withstand medium corrosion and high temperature oxidation. Therefore, its working environment is more complicated than that of general wear-resistant steel and other materials. Common grades are N06002.
Nickel-based wear-resistant alloys also have wear-resistant properties and can also withstand high temperature conditions and corrosion to a certain extent. They are usually used for wear-resistant parts that work in air or low-lubricating liquids, such as atomic energy equipment, petrochemical equipment, and jet aircraft manufacturing. and other industries.
Yama Group is a manufacturer of cast-iron and ductile-iron castings according to the customer requirement. Our high capacity manufacturing facility can meet your production requirement all-year-around.
Our 50,000 sq. meter of facility and 20,000 square meter of construction boasts:
Two high-pressure high-capacity molding lines
Semi-automatic no-bake facility
Several fully automated machine-shops equipped with CNC, SPM, HMC, VTL, conventional mill, lathe and shapers
Huge well-equipped paint-shop
Fully equipped inspection facility and QA/QC lab for chemical, mechanical and sand-testing
Casting simulation software & machining-quality measuring facilities including CMM
One-tonne and two-tonne induction furnaces
......And much more!
We manufacture castings for any given customer design including the following:
CI & DI Utility Fittings
Full Body MJ Fittings, Compact Push-On Fittings
Full Body Flanged Fittings, CI Or DI Flanges
Specialty Alloy & Bronze Casting, Investment Wax Casting
Motor Frames, Centrifugal Pump Bodies, Centrifugal Pump Impellers & Flanges
Centrifugal Pumps, Submersible Pumps, All Chemical Pumps (Assembled & Casting)
Automobile Disc Brakes & Rotors
Motor & Pump Housings
Our products are globally accepted in North America, South America, Europe, UK, Gulf countries & Middle East, South Asia, Africa, Australia matching and exceeding the international quality standards. Moreover, we are deeply committed to quality and customer satisfaction on top of our whopping production capacity and on-time product delivery.
We are interested in building lasting business relationship with you, meeting your demands, and supplying you quality engineering products at globally competitive prices. We are confident that our highly competitive prices will exceed your expectations.
Upon your request, we may send you our product brochure and price quote for specific requirement, quantity, port of destination and FOB/CFR/CIF inco-terms.
We eagerly await your reply and look forward to working with you.
Thank you & sincerely,
Maulin Raval
Global Sales Manager
Yama Impex
Top searches: Largest cast iron ductile iron austempered ductile iron (ADI) manufacturers in India, sand exporters in India, Top sand casting manufacturers in India, Largest Indian foundries, Best metal castings in India, India's top metal casting facilities, Top cast iron ductile iron heat treated austempered iron (ADI) suppliers in India, India's largest casting suppliers, motor frames motor body pump body, flanges, disc brakes, sprockets all castings available, top machining facilities in India.
Yama is a manufacturer and supplier of precision investment castings with lost-wax process, one of the most effective and cost-efficient methods of metal-art for wide range of industries. From the right alloy composition to guaranteed precision, we manufacture all investment and precision casting catering to our customer-needs.
Any metal alloy component from 0.1 lbs to 170 lbs is a candidate for investment-casting. Some of the distinguishable features of an investment casted component are:
- Design flexibility
- Many choices of composition: ferrous or non-ferrous
- Extremely tight tolerance & dimensional precision
- Superior physical & metallurgical properties
- Great surface finish with improved aesthetic appearance
- Weight-reduction & saving in metal-cost
- Able to replace two or more fabricated assembly by one-piece casting
We can produce precision investment castings in both ferrous and non-ferrous based alloys including bronze, copper, brass, aluminum castings.
Our products are globally accepted in North America, South America, Europe, UK, Gulf countries & Middle East, South Asia, Africa, Australia matching and exceeding the international quality standards. Moreover, we are deeply committed to quality and customer satisfaction on top of our whopping production capacity and on-time product delivery.
We are interested in building lasting business relationship with you, meeting your demands, and supplying you quality engineering products at globally competitive prices. We are confident that our highly competitive prices will exceed your expectations.
Upon your request, we may send you our product brochure and price quote for specific requirement, quantity, port of destination and FOB/CFR/CIF inco-terms.
We eagerly await your reply and look forward to working with you.
Thank you & sincerely,
Maulin Raval
Global Sales Manager
Yama Impex
Top searches: Largest investment wax casting manufacturers in India, Investment wax casting exporters in India, Best investment casting plants in India, Indiaâ??s top wax casting facilities, Top precision casting suppliers in India, Indiaâ??s largest precision casting investment wax casting bronze casting, brass casting aluminum casting suppliers
Yama is a manufacturer and supplier of precision investment castings with lost-wax process, one of the most effective and cost-efficient methods of metal-art for wide range of industries. From the right alloy composition to guaranteed precision, we manufacture all investment and precision casting catering to our customer-needs.
Category:Copper alloy casting
Copper casting, the copper appears rose red as a whole, and after an oxide film is formed on the surface, it appears purple, so it also called red copper.Copper is often used for electrical, thermal, and corrosion-resistant components.
Red copper is also called industrial pure copper. Its appearance is purple, so it is also called red copper. It has good electrical conductivity and thermal conductivity, as well as good plasticity and easy processing. We can produce different grades of copper products such as T1, T2, T3.
Red copper is not completely pure copper. Generally, some other elements are added to improve the material properties of the product. Red copper products have good electrical conductivity, so they are widely used in the production of electrical and thermal conductivity equipment, such as motor short-circuit rings, electromagnetic heating inductors, etc. In addition, red copper has good welding performance and can be processed for secondary processing.
White copper casting
Category:Copper alloy casting
white copper casting uses nickel as the main additive element, and its appearance has a silver-white metallic luster, much like silver. It is widely used in shipbuilding, petrochemical, electrical appliances, medical equipment and other fields.
Cupronickel is a copper alloy product with nickel as the main additive element. The appearance is silvery white and has metallic luster, so it is called cupronickel. It can produce cupronickel casting products that meet the grades of Cu-OF, Cu-ETP, Cu-DHP, Cu-DLP and so on.
Cupronickel products have excellent corrosion resistance and are easy to shape, process and weld, so they are widely used in shipbuilding, petrochemical, precision instruments, medical equipment and other industries. And because the appearance of cupronickel is close to that of silver, it can also be used to make decorative handicrafts.
Since the inception of our firm, we are offering a quality assured array of Aluminum Parts Die Casting. These products find usage in various industrial applications.
Our expert quality controllers to check their accurate dimension and fine finish test these. Apart from this, the offered die-casting is-made available in different sizes and specifications to comprehend the varied requirements of our prestigious clients.
