Materials
Two first legs and two first elbows:
ZGCr25Ni35Nb, ZGCr28Ni48W5, HK40, HT, HU, HH, 22H, More1, More2, KHR35H
Two last legs and last elbow: HPNb, ZG40Cr25Ni20Si2
support: GX40Cr25Ni20
flanges: SGC25
Process
Legs is centrifugal casted and machined subsequently.
Elbows will be made by static casting or precision casting.
Support be made by precision casting.
Flange will be forged, welded and machined according to relevant drawings.
Property
characteristic of heat resistance and excellent creep srtength
Welding consumables
Similar to or higher than base material
or as per the buyer's requirements
Inspection
The most generally used methods of testing given below:
Chemical analysis by Spectrometer
Mechanical tests in Normal and High temperature.
Ultrasonic, X-ray, Dye Penetrant Test.
Boroscope; Eddy current testing; Microscope ; Pressure tests.
Application
1. heat resistant alloy radiant tubes are mainly used in petrochemical, Metallurgical, steel and heat resistant industries.
2. corrosion resistant alloy radiant tubes are used in pulp and paper, chemical and other petrochemical industries.
3. super-alloys radiant tubes are used in high strength, carburization resistance industry.
Working temperature
depending on the materials (max 1)
sea worthy packaging or as per customers' requirements
In prevention of two different kinds of fluid from intermixing caused by internal leakage, KAORI precisely designed the D Series solution with the double-stacked plates, to eliminate the possibility of cross contamination. The unique air gap is created between the two plates. Once the internal leakage occurs, the 2nd plate becomes the shield to keep the liquid stay and flow on the same channel through the air gap. Meanwhile, vent holes outside the plate will seep out the liquid as an indication of leakage.