Name: vitrified bond diamond grinding wheel for ceramic
Introduction:
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on.
Specifications of vitrified diamond grinding wheel:
Model D(mm) T (mm) H (mm) W (mm) X (mm)
6A2 150 40 32, 40 5, 10, 15, 20 10
125 40 32, 40 5, 10, 15, 20 10
100 40 20, 32, 40 3, 5, 10, 15, 20 10
Grit: 325/400, W40(500#), W28(600#), W20(800#) , W10(1500#),W5(3000#),W3(5000#)
Advantages of vitrified diamond wheels for PCD and PCBN tools :
* The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
* High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping
* Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Material:Diamond /CBN
Size:150x20x40x40x10
Granite Granding Wheel for Angle Grinder
Buteo granite cutting wheels are abrasive tools used for grinding and shaping granite surfaces. It features abrasive segments with diamond or silicon carbide particles, suitable for smoothing, polishing, and shaping granite countertops, tiles, and slabs in various construction and fabrication projects. Our granite cup wheel offers high cost performance for your project and the diamond grinding disc for granite is competitively priced.
Diamond Grinding Wheel for Granite Specification
Hardened & Thickened Cutter Head of Buteo Granite Grinding Wheel, One-Time Investment, Long-Term Peace of Mind!
Buteo's exclusive heat treatment technology allows the cutter head to find the golden balance between hardness and toughness. This means: less vibration, lower wear, and higher precision. The hidden cost of frequent replacement of ordinary granite grinding wheels is eating into your profits. Buteo's hardened cutter head speaks for itself: a single investment extends the life by 200%. Choosing Buteo's granite grinding wheel is not only choosing a tool, but also choosing the confidence to become a pioneer in the industry. Our diamond grinding wheel for granite will make your stone processing say goodbye to compromise.
Our Granite Cup Wheel Has a High-Strength Structure, Safe and Worry-Free
Our granite cup wheel adopts a high-strength structural design to ensure that it can remain stable and not easy to break even under high-load work. Its strong material and precise manufacturing process effectively prevent splashing during use and ensure safe operation. Even at high-speed rotation, this grinder diamond cup wheel can maintain its integrity and reduce the occurrence of accidents. This granite cup wheel is particularly suitable for scenes that require long-term continuous work, providing lasting safety protection. Users can rest assured to carry out various complex grinding tasks without worrying about the safety of the tool. The high-strength structure not only improves the durability of the granite cup wheel, but also greatly reduces the frequency of replacement, saving time and cost. Choosing this granite cup wheel is not only an improvement in work efficiency, but also a focus on safety.
high wear resistance, the service life of cemented carbide is 80-180 times
High grinding accuracy, up to micron level
High hardness, good wear resistance
It has good thermal conductivity
Application:
precision workpiece top car, top grinding processing use;
Supporting high-end precision testing equipment.
Specification
The top of the diamond is made of diamond polycrystalline material, which is inlaid on the top matrix by special technical means, and the top matrix is made of high strength steel.Through the production of high-end processing equipment, skilled high-end technical workers operation, precision detection means to ensure.Is a high precision high-tech content products.
Diamond dressers for truing and dressing of conventional abrasive grinding wheels.
Use single/multiple natural diamond one-off dressers;
Suitable for various of cylindrical grinding machines, centerless grinding machines, surface grinding machines and special grinding wheels;
Specification
Single Point Diamond Dresser is made with natural diamond and synthetic materials like CVD, PCD and MCD, in various shapes shank for straight or form dressing.
Single point diamond dresser is used for dressing and turning straight type conventional abrasive wheels (dressing ceramic abrasive SG grinding wheels, simple profiles, thread and gear grinding).
The widely used in gear grinding, bearings, auto parts, textile machinery, aerospace and other fields.
Features of Single Point Diamond Dresserï¼?
High quality Diamonds.
Can be available in any Shank size on request.
Mounted on a shank by sintering and is used to true and dress grinding wheels by its sharp cutting edge in order to maintain their performance high for effective and high precision grinding work.
Available in shank sizes 1/4â??, 3/8â??, 7/16,â?? 1/2â?? and over all length 1-1/2â?? to 6â??
Ideal tool for dressing wheels for Surface Grinders, Universal Grinders, Cylindrical Grinders, centre less grinders etc.
Carat size available: 0.16, 0.25, 0.35, 0.50, 0.75, 1.00, 1.25, 1.50, 2.00, 2.50, 3.00, 3.50, 4.00, 5.00
Carat Sizes 1/4, 1/3, 1/2, 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, 3-1/2, 4 and 5
Also available Multi Point Diamond Dressers.
Indexable single point diamond dresser
Indexable tools are specifically designed to alleviate any misalignment issues and are the choice for CNC grinders.
Indexable single point dresser has a two-part construction with the head and shank as separate pieces.
After the initial installation, when the tool shank remains secure (and aligned) in the tool holder, operators only need simply turn the indexable head with a wrench.
Features of indexable single point diamond dresser:
* Easily turned without removing tool from the holder
* Long life, less downtime and increased productivity
* Excellent choice for regulating wheels
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High Precision Single-Pass Honing Tools
Diameter Range: 4mm to 70mm
Honing Sleeve Types: Sintered Diamond, Electroplated Diamond
Used on Vertical Honing Machines for Progressive Honing
Adopted in automobiles, tractors, power machinery, construction machinery, refrigeration machinery, and the aerospace industry.
Specification
Single stroke honing is also called sequential honing or diamond hinge honing tool, it is a new process of micron precision machining, can process through hole, blind hole, keyway hole, step hole and other hole.
It is the engine injection pump, connecting rod, fork, hydraulic valve body, valve sleeve, air bearing, precision gear, die guide sleeve, air conditioner compressor main and auxiliary bearings, refrigerator compressor shaft hole (cylinder hole), piston, measurement ring gauge and other high-precision internal hole processing products commonly used technology. In recent years, single-stroke honing technology has been adopted in automobile, tractor, power machinery, construction machinery, refrigeration machinery and aerospace industry.
Advantages of single stroke diamond honing reamer
After honing, inner hole size consistency is high, cylindricity is very good.
â??Hinge honing has the advantages of high efficiency, good surface quality and high dimensional consistency.
Stable quality, high precision, long service life.
Single stroke tool, using imported abrasive, high cutting efficiency, fast processing and high precision, suitable for mass production.
The abrasive tools of single-stroke honing have a long service life and high efficiency in processing and production. They can be used in a variety of equipment, such as vertical drill, rotary drill, ordinary lathe, modular machine tool, press machine, vertical or horizontal honing machine tool, etc.
How to use the honing reamer
Put the hinged honing rod into the corresponding honing machine, from the first axis to the last axis, the outer diameter of the honing sleeve abrasive increases in turn, and the abrasive grain size also becomes finer. After the inner hole of the workpiece is honed from the first axis of the honing rod to the last axis, the hole diameter gradually increases, and the roughness gradually decreases. After the last knife, the part can reach the required size, roughness and Geometric Tolerances.
Single Pass Diamond Honing Tool Description
MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
Each individual piece of this diamond tool is designed to be matched with corresponding honing machines.
According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool.
Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess.
Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc.
Electroplated diamond honing tools Features:
According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding.
The superior diamond plating process ensures long tool life and low cost per part.
Improved abrasive sleeve design for chip quick removal.
Greater accuracy and increased production efficiencies.
Custom design to meet your specific requirement.
Capable of adapting to most honing machines.
Machinable diameter range: Customized according to machining workpiece drawings.
Electroplated diamond honing tools Application areas:
The products are suitable for honing inner hole of cylinder hole of refrigerator and air conditioner compressor, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine cylinder block, gear, powder metallurgy parts, super hard parts, distribution valves, ABS, brake cylinder, supercharger, rocker arms, connecting rod, parking pawls, crankcase, sprockets, powdered metal components, ceramic components and so on.
Information to be confirmed before single-stroke diamond honing reamers are produced:
The name of the workpiece to be machined, the size of the hole to be machined, the depth of the hole, the material, the hardness, the honing allowance, and the roughness requirements
The information that needs to be confirmed to customize Honing rod:
1. Customers provide drawings, we produce according to the drawings. If there is none, we can give the customer drawings of approximate shape and size for reference, and let the customer confirm the specific information.
2. The link between the equipment and the honing reamer can be confirmed by sending pictures.
Specification
Solid CBN Inserts are made of cubic boron nitride micro powder under the process of super high temperature and high press. The pcbn material is the hardest known material second only to synthetic diamond. PCBN inserts are made of CBN super hard material, have perfect impact and abrasion resistance performance. Rough turning and dry cutting application. The hard turning processing is considered as a better alternative to the conventional grinding process due to the possibility of operating in a single step that provides a surface finish as compared to the super finishing achieved in grinding process. More Superhard's solid cbn inserts for multiple machining requirements. Whatever your cutting application requires, solid cbn inserts provide the best in geometry, hardness and performance.
The Features of solid CBN inserts
- Solid cbn has stronger outstanding wear-resistance, toughness compared to ceramics. Therefore, it's a good solution for both roughing and high speed finishing of cast iron.
- Higher content CBN inserts
- Ideal for high feed and high depth of cut machining. For highly efficient machining at large depths of cutInserts made entirely of CBN do not limit the depth of cut as conventional brazed CBN tools do.
- To achieve the high speed and efficiency of CBN finishing but now also for roughing applications.
- Balance of wear and fracture resistance
- Strong corrosion resistance
- Good thermal stability
- Suitable for all kind of turning lathe and CNC turning center
Angle grinder cutting discs from Sanfeng, one of the top-tier stone cutting disc manufacturers, are engineered to deliver precise, clean cuts on a variety of materials, including metal, stone, aluminum and inox. With a focus on durability and efficiency, Sanfeng's angle grinder cutting discs for metal are crafted from premium abrasive materials to ensure long-lasting use and optimal cutting power. Our extensive range of ultra thin cut off wheels is designed to meet specific needs. Trust Sanfeng cutting wheels supplier for reliable, high-performance abrasive cutting discs that enhance your cutting projects.
Sanfeng's green cut off wheel are used for 4" and 5" angle grinder, 100&125mm diameter products are suit to Southeast Asia and etc.
Category: Cutting Wheels INOX Cutting Wheels
Application of Flat Green Cut-off Wheel-41WA 2net
Our green cutting wheel series is used for 4" and 5" angle grinders, 100&125mm diameter products are suit for Southeast Asia and etc.
The green cutting disc has perfect abrasive performance and extra durability on application of steel, an obvious advantage among the competition of various brands.
Application
Used for 4"4.5"5"7" and 9" angle grinder, 100/115/125/150/180&230mm diameter products are suit to Europe, South-America, Middle-east and etc.
1.0/1.2/1.6/2.0/2.5/3.0mm thickness widely used for various cutting application. Increase side strength to Ensure safer application.
Has perfect abrasive performance and extra durability on application of steel, obvious advantage among the competition of various brands.
Aluminum cutting wheel for grinder offer high efficiency and clog-free performance when cutting soft metals. The specialized design of our aluminum cutting wheels prevents material buildup, ensuring smooth, precise cuts every time.
Clean Aluminum Cuts of ALUMINUM Cutting Wheels
Angle grinder aluminum cut off wheel minimize clogging and ensure clean cuts on soft metals. Our grinder cutting wheel for aluminum series is lightweight and efficient, ideal for construction and automotive projects.
Advanced Anti-Load Design of ALUMINUM Cutting Wheel
Specially crafted with anti-load properties, these grinder cutting wheel for aluminum maintain cutting speed and reduce wear, ensuring smooth performance for aluminum and non-ferrous metals.
There are many abrasive disc manufacturers, but we are one of the best choices for you.
Diamond Profiling Wheels are essential tools for shaping and refining stone edges, offering unparalleled precision and durability. Whether you're working with granite, marble, or concrete, our high-quality profiling wheels deliver exceptional results, helping you achieve smooth, professional finishes with ease.
Features
Durability & Long Life: Made with premium synthetic diamonds for extended tool life.
Precision & Accuracy: Provides smooth, consistent profiles on various stone and concrete surfaces.
Wide Range of Applications: Ideal for granite, marble, concrete, porcelain, and engineered stone.
Customizable Profiles: Available in various shapes and sizes for tailored edge profiles.
High Efficiency: Cuts faster and with less effort, reducing production time.
Low Vibration: Designed for smoother operation and less fatigue during extended use.
Applications
Stone Fabrication: Perfect for creating polished edges on granite, marble, and other natural stones.
Concrete and Floor Grinding: Ideal for shaping concrete surfaces and creating smooth, rounded edges for flooring.
Tile and Porcelain Work: Great for achieving clean, precise edges in tile cutting and porcelain profiling.
Construction and Renovation Projects: Used by contractors for edging and profiling stone in both residential and commercial buildings.
Our range of Diamond Profiling Wheels includes
Continuous Rim Profiling Wheels: For smooth and even profiles on marble and softer stones.
Segmented Profiling Wheels: Designed for aggressive material removal, ideal for granite and concrete.
Cup Profiling Wheels: Perfect for edging and grinding applications on large stone slabs.
Dry and Wet Profiling Wheels: Available in both dry and wet cutting options to suit your working environment.
Grinding wheel dressing tools are essential to the dressing process, which is essential to the effectiveness and final quality of the grinding process. We provide you with different types of dressing tools including diamond dressing rollers, diamond grinding wheel dressers, and grinding wheel dressing sticks.
Grinding Wheel Dressing Tool For Sale
Diamond Dressing Roller
High-quality diamond dressing roller with high accuracy, high cost-effectiveness, and great consistency.
Diamond Grinding Wheel Dresser
High precise diamond dressers for truing and dressing abrasive grinding wheels.
Grinding Wheel Dressing Stick
High-cost-effective dressing sticks for truing and dressing diamond and CBN grinding wheels.
What Tools Are Used To Dress A Grinding Wheel?
Dressing a grinding wheel involves reshaping the abrasive particles on the wheel's surface to rejuvenate its cutting capabilities. This essential process can be carried out using a grinding wheel dressing tool, which is often a distinct implement or a component integrated into the grinding machine itself. As one of the professional grinding wheel dresser manufacturers, E-Grind suggested the act of dressing can be performed regularly to uphold the grinding wheel's quality. The common abrasive dressing tools are used to dress a grinding wheel includingï¼?
Stationary diamond dresser
Diamond rotary dresser
Block dresser
Abrasive dressing wheel
Abrasive dressing stick
Soft iron or soft copper
FAQs of Abrasive Grinding Wheel Diamond Dressing Tool
What is a grinding wheel dresser?
A grinding wheel dresser, also known as a grinding wheel grinder dressing tool, is a tool or device used to dress or reshape the abrasive particles on the surface of a grinding wheel. Using diamond tip dressing tool ensures a consistent cutting performance, reduces chatter and vibration and increasethe lifespan of the grinding wheel.
How do you dress a wheel on a grinder?
Wear protection glasses to prevent any harm to the eyes.
Position the grinding wheel dresser tool on the wheel.
Check the grinding wheel condition.
Dressing the grinding wheel.
How often should you dress a grinding wheel?
The grinding wheels will have to be dressed when they lose profile, or the grinding ability decrease too much, or the burning workpiece.
Why dressing is important in grinding?
Grinding wheels with Silicon Carbide, Aluminum Oxide, Diamond, or CBN as grinding media lose their profile accuracy and cutting capacity after extended use. In order to restore the same, the grinding wheels have to be subjected to a dressing process. The dressing is a very important process for keeping grinding wheels working properly and efficiently.
E-Grind supply grinding diamond wheel dressing sticks to help you achieve maximum performance from your grinding wheel. For saving customers costs and time, we put 1 pc grinder dressing sticks for diamond wheels in the box as our standard packing. By regular use of properly selected grinder dresser sticks, the grinding wheel always provides the perfect working result.
Performance of Grinding Wheel Dressing Stick
A wide range of Grit Size: 24#~8000# for different usage
Grit size & hardness & bond type & Spec: Can be done as clients' requirements.
Applications of Grinding Wheel Dressing Stick
The grinding wheel dressing stick can be used for truing, cleaning, and dressing diamond, CBN, and conventional abrasive wheels.
Sharpen fine edges on all types of tools including knives, blades, and precision cutting tools.
Tips on Choosing the Best Type of Grinding Wheel Dressing Stick
According to different types of vitrified grinding wheels, it is necessary to choose different specifications and grades of dressing sticks. To achieve the best dressing effect, it is crucial to select a dressing stick with the particle size and grade that matches the abrasive of the grinding wheel.
Resin and Vitrified Bond, Diamond and CBN wheels
Choose a grinder dressing stick one or two grit sizes finer than the abrasive in the wheel- in a soft grade (H or I)
Metal Bond, diamond & cbn vitrified bonded wheel
Choose a abrasive dressing stick the same grit or one grit size coarser than the abrasive in teh wheel â?? in a medium grade (K-M)
Aluminium Oxide (White)
For dressing and cleaning CBN wheels; these diamond wheel dressing stick also work well for diamond wheel.
Silicon Carbide (Black)
Coarse grit (16-46) and hard-grade (R and harder) grinding sticks are used for dressing conventional vitrified wheels. Finer grit and softer grades are used for dressing diamond wheels.
Specifications of Grinding Wheel Dressing Stick
Product Specification
Available shape Rectangular, square, boat, bar, etc
Abrasive grain available A(brown aluminium oxide), WA(white aluminium oxide), PA(pink aluminium oxide), C(black silicon carbide), GC(green silicon carbide), etc.
Working Condition Truing, cleaning, opening and dressing
As top of abrasive cutting wheel manufacturers in china, Henan EGrind Abrasives Co., Ltd. is focused on providing efficient grinding solutions to customers. With more than 50 years of experience in the super abrasives industry, E-Grind providing the best products, great service, and professional technical support that meet and exceed our customers' needs.
Electroplated wheels can be made in various shapes, so it will be an excellent option when the wheel is with complex profile.
Performance of Electroplated Diamond Tools
E diamond tools are featured with free-faster cutting, non-truing and dressing, less heating due to the diamond particles protruding from the surface.
Applications of Electroplated Diamond Disc Tools
Used for machining quartz crystal, tungsten carbide, ceramic, glass, composite, sapphire, ferrite, refractory, thermal spraying material and so on.
Specifications of Electroplated Diamond Tools
Product Specification
Available shape With all kinds of profiles, the wheel diameter can be up to 500mm
Working Condition
Grinding Type Dry/Wet
E Grind, as a reputable diamond grinding wheel manufacturer in China is Henan E-Grind Abrasives Co., Ltd. For a variety of industries, including the woodworking industry, tool manufacturing, mold and die, automotive, aerospace, bearing, gear, glass, and ceramics, among others, we provide customers with high-performance super abrasive grinding wheels.
Granite Granding Wheel for Angle Grinder
Buteo granite grinding wheel is an abrasive tool used for grinding and shaping granite surfaces. It features abrasive segments with diamond or silicon carbide particles, suitable for smoothing, polishing, and shaping granite countertops, tiles, and slabs in various construction and fabrication projects.
Specification of Granite Granding Wheel for Angle Grinder
CODE NO. Diameter(mm) Specification Bore
BT-CW-S 100 Coarse M14 5/8â??â??-11
The Role of Granite Granding Wheel for Angle Grinder
Buteo granite grinding wheel serves several crucial roles in stone processing and fabrication:
1. Material Shaping: It shapes and contours granite surfaces to achieve desired designs, profiles, and finishes.
2. Surface Smoothing: The wheel smooths and levels rough or uneven granite surfaces, enhancing their aesthetics and functionality.
3. Edge Profiling: It can be used to create precise edge profiles on granite countertops and other stone elements.
4. Material Removal: Granite grinding wheels effectively remove excess material, stains, or imperfections, improving the overall quality of granite products.
Now the price of grinding disc for granite is reasonable, anything you need, please contact us.
If you want to know more types of diamond cutting blades, please visit our website.
We are a cutting wheel/grinding wheel making machine manufacturer in China, we have been in this industry for more than 20 years. We have been exported to many countries, if any interested in our products, please feel free to contact us.
Dry diamond polishing pads are essential tools used in various industries, primarily for polishing stone surfaces such as granite, marble, and concrete. Unlike traditional wet pads, these are designed for dry applications, eliminating the need for water during the polishing process.
We offer two types of DRY diamond polishing pads from 50 grit to 3000 grit with buff pads: traditional honeycomb type dry diamond polishing pads and our own resin bond dry diamond polishing pads. Honeycomb-type dry diamond polishing pads are more aggressive than resin-bonded pads. However, our resin bond dry diamond polishing pads are 2.5mm in thickness and last considerably longer than traditional dry pads. These pads work great for both marble and granite, leaving no colors on stone surfaces. The resin bond dry diamond polishing pads are also superior for polishing concrete. The maximum speed for our dry diamond polishing pads is 4500 RPM. We will not be responsible for any quality issues if you use a high-speed grinder with any of our pads.
What are Dry Diamond Polishing Pads?
Dry diamond polishing pads are specialized tools embedded with diamond particles, allowing them to grind and polish hard surfaces. They are designed for dry use, making them convenient for situations where water is not available or practical. These pads are often used with hand-held grinders or polishing machines.
Features of Dry Diamond Polishing Pads
1. Diamond Abrasive: The primary feature of these pads is the diamond abrasive, which provides superior grinding and polishing capabilities.
2. Flexible Design: Most dry diamond polishing pads are flexible, allowing them to conform to various surface contours, making them suitable for both flat and curved surfaces.
3. Heat Resistance: These pads are designed to handle the heat generated during the dry polishing process, preventing damage to the pad and the surface.
4. Multiple Grit Levels: Dry diamond polishing pads come in various grit levels, typically ranging from coarse (30-50 grit) to ultra-fine (3000 grit), allowing for different stages of polishing from rough grinding to fine polishing.
Uses of Dry Diamond Polishing Pads
Stone Polishing: These pads are commonly used for polishing natural stones like granite, marble, and quartz. They help achieve a high-gloss finish without the need for water.
Concrete Polishing: Dry diamond pads are also used in concrete polishing, helping to smooth and shine surfaces, especially in decorative concrete applications.
Tile and Countertop Finishing: Contractors use these pads to polish and finish tile edges, countertops, and other stone-based surfaces in homes and commercial spaces.
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