The Sintered Stainless Steel Multi-Layer Wire Mesh Laminated Plate is a product constructed by overlapping multiple layers of woven wire mesh and subsequently sintering them in a vacuum furnace under high temperatures and pressures. This process enhances the strength and overall durability of the material while ensuring uniform filter aperture distribution. By addressing the limitations of individual layers such as reduced strength, poor rigidity, and unstable aperture size, this sintered multi-layer wire mesh plate offers a balanced combination of filter rating, permeability, and robustness.
Ideal for applications demanding high filter accuracy, resistance to pressure differentials, abrasion, heat, cold, and processing, this product finds utility across various industries including petrochemicals, nuclear, synthetic fibers, pharmaceuticals, food, and aerospace.
Sintering can be applied to various types of woven wire meshes, effectively bonding all wires together to prevent medium migration. Through the vacuum furnace sintering process, the wires are fused securely, ensuring stability and eliminating the risk of component failure or malfunctions in critical applications such as medical or hydraulic fluid filtration. Once sintered, the mesh structure remains fixed, preventing wire movement under pressure and ensuring consistent aperture sizes throughout its service life.
What is the structure of 5-layers stainless steel wire mesh plate?
The structure of TOPTITECH's five-layer laminated board, a widely adopted sintered wire mesh design, involves layering a single fine wire mesh between two thicker square woven meshes and enclosing them within two robust Dutch woven metal wire meshes. This configuration is sintered to create a solid plate, with the subtle wire mesh acting as the filter bed. Customizable to specific filtration requirements ranging from 1 micron to 200 microns, this design offers versatility and precision in filtration applications.
TOPTITECH's 1.4mm Thickness Multi-layer (3 layers) Titanium Mesh for Electrolyzer features a multi-layer design, each meticulously crafted layer offers superior strength, corrosion resistance, and conductivity. The optimized thickness of 1.4mm strikes the perfect balance between structural integrity and efficient electrolysis, ensuring uniform current distribution and minimizing energy loss.
Crafted with precision, TOPTITECH's titanium mesh features a multi-layer design, consisting of three distinct layers. Each layer is meticulously engineered to deliver exceptional strength, corrosion resistance, and conductivity. The combination of these layers ensures optimal performance and longevity, even under demanding operating conditions.
Features
Enhanced Strength and Durability: Our titanium mesh features a multi-layer construction that delivers superior strength and durability. Withstanding high pressures and harsh chemical environments, this mesh offers long-lasting performance, reducing maintenance and replacement costs.
Excellent Conductivity: Crafted from high-quality titanium material, our mesh exhibits excellent conductivity. The multi-layer design ensures uniform current distribution, enhancing electrolysis efficiency and minimizing energy consumption.
Superior Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance properties. Our titanium mesh withstands various corrosive substances and environments, making it ideal for electrolytic processes involving strong acids, alkalis, and other corrosive media.
Improved Energy Efficiency: Harness the power of energy efficiency with our titanium mesh. Its multi-layer construction and excellent conductivity ensure minimal energy loss during electrolysis, maximizing energy utilization and reducing operational costs. Contribute to sustainable practices while achieving optimal results.
Precise Current Distribution: Achieve precise and uniform current distribution with our titanium mesh. The multi-layer design enhances the flow of electrolytes through the mesh, ensuring consistent and controlled electrochemical reactions. This promotes high product quality and minimizes the risk of uneven deposition or plating.
Sustainable Solution: Embrace sustainability with our titanium mesh. Made from a recyclable material, it offers a greener alternative for your electrolysis processes. Its long lifespan and reduced energy requirements contribute to environmental conservation and align with your eco-conscious goals.
Differences Between Multi-layer Sintered Titanium Mesh and Multi-layer Sintered Stainless Steel Mesh
The multi-layer sintered stainless steel wire mesh filter tube is a type of filter component. It is formed by multiple layers of fine stainless steel wire mesh and the gaps between the layers are bonded through a special high-temperature sintering process, creating a tubular structure.
This type of filter tube typically employs high-quality stainlessThe manufacturing process of this type of filter tube involves several steps:
Selection of high-quality stainless steel wire materials, such as 316L stainless steel wire, typically arranged in multiple layers.
Selection of high-quality stainless steel wire materials. This causes the layers of wire mesh to sinter and fuse together, creating an integral filtering structure.
Filter tubes form a fixed grid structure. With precise pore sizes and a certain level of filtration accuracy, effectively filtering out tiny particles and impurities in liquids or gases.
Finally, the tube is cut or customized into different sizes and shapes to meet specific filtration requirements.
The main features
Effective Filtration: To ensure sterility and hygiene, pharmaceutical factories routinely perform thorough cleaning and disinfection of pharmaceutical tools and filtration equipment. Sintered stainless steel powder filters facilitate this process as steel, unlike other metals, has fewer pores that easily trap impurities.
Micron-Level Pores: The mesh filter core can remove particles as small as 0.2 microns and can be customized for your specific equipment. Stainless steel's malleability and stable performance are robust. Choosing the appropriate stainless steel sanitary filter depends on its application within the processing unit.
Easy Cleaning and Disinfection: The popularity of sintered stainless steel filters in the pharmaceutical industry stems from their ease of cleaning and disinfection. Maintaining equipment cleanliness ensures prolonged equipment lifespan while minimizing contamination risks.
High and Low-Temperature Resistance: Stainless steel alloys are known for their excellent performance at both high and low temperatures. At high temperatures, stainless steel demonstrates outstanding compressive strength, making it suitable for high-temperature filtration needs. Conversely, at lower temperatures, stainless steel's tensile strength actually increases more than at room temperature, making it ideal for refrigeration and low-temperature filtration equipment.
Perforated sheets, also known as perforated metal, perforated plate, or perforated screen, is sheet metal that has been manually or mechanically stamped or punched using CNC technology or in some cases laser cutting to create different holes sizes, shapes and patterns. Wire mesh is commonly used in industrial application when separation or filtration is needed.
polyester monofilament woven screen meshes have excellent tear resistance which permits high fabric tensions to be achieved with virtually any commercially available stretching system. And very good dimensional stability guarantees highly reproducible tension.
Application:
1. Liquid Filtration
2. Dust Collection or Separation
3. Dry and Wet Filter Bags
4. Sifting
5. Milling
6. Auto movie
7. Medical
8. Food
9. Pharmaceutical
10. White Goods
11. Injection Molding
12. Filter Belts
13. Loudspeaker and Microphone Front
Material Pure nickel wire N2 N4 N6 N8
Mesh count 1 400
Wire diameter 0.03mm-1.0mm
Weaving Plain weave and twill weave
Feature Excellent corrosion, acid and alkali resistance.
High electrical conductivity.
Termal conductivity and ductility.
Heat resistance and wear resistance.
Application Widely used as the filtration materials in the mining, oil, chemical, food, pharmaceutical, machine and other fields.
Has high electrical conductivity, so it can be used in the electronics.
Can be used for battery production.
Specification
Size : as clients
Aperture : 3mm - big
Wire Diameter : according to aperture
Strip Material : Polyurethane or
Strip Width : 1.5cm - big
Strip Thickness : 8mm - big
Strips Quantity : as client's requests
Description
Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing.
Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat
material that contaminates the finished product. We also can add some pu strips on the bars, it will be more wearproof to improve the life.
Advantage:
Anti-clogging
Anti-pegging
Increased wear life
Accurate sizing
Available to suit all types of mobile and static screens
With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that
they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter
than woven wire for some applications. Separates flakes and slivers from finished product while greatly reducing problems like plugging and blinding.
Tortoise Shell Mesh, also known as hex steel, hex mesh, hex steel, or hex mesh, is a specialized honeycombed steel designed for excellent retention and reinforcement of thin wall refractories. It complements dense hydraulic and chemically bonded refractories, providing significant erosion resistance.
Perforated Decorative Sheet
For perforated decorative sheet, the most popular is aluminium materials, The aluminium materials is light weight so it is more easy for architectural cladding and decoration.
Perforated Metal Panels Decorative
Decorative Perforated Metal Offers Ideal Combination of Form and Function
While perforated metal can provide a variety of valuable functions, it can also be used for decorative purposes. By simply changing the shape of the mold used to punch holes in the metal, you can create hole shapes in a variety of decorative patterns with relative ease. This allows you to enhance the appearance of your finished product and make it more attractive to your customers.
Customized Decorative Perforated Metal Solutions
If we don't have a decorative pattern that fits your vision, we can custom perforate any pattern. Our customization capabilities include hole sizes for your decorative perforated metal screens or panels other than the round, square or slotted products we stock. If you are not satisfied with a standard straight or staggered hole pattern, we can create any hole configuration you desire. We can adjust the percentage of open area of the panel to accommodate a wide range of material types.
We will work closely with you to develop customized solutions that meet your unique manufacturing requirements.
Galvanized welded wire mesh system made of high quality iron wire, made by precision processing technology automated machinery, flat surface, solid structure, strong integrity, Even the cut or in part under pressure is not caused by slack phenomenon occurs, welded wire mesh forming platedzinc (hot dip), good corrosion resistance, general barbed wire does not have the advantage of.
Galvanized welded wire mesh can be used as a poultry cages, egg baskets, channel fences, gutters, porch fence, rodent control network, mechanical shield, animal and plant fences, gate frames, etc. It is also widely used in industry, agriculture, construction, transport, mining and other industries.
Materials:
Galvanized steel wire, PVC coated iron wire in blue, green, yellow and other colors.
Weaving characteristics:
traditional twist barbed wire and reverse twist barbed wire
General Use:
Barbed wire mainly serves in protecting of grass boundary, railway, highway, fence topping etc
