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1. Raw Materials (High Protein Base)

Choose any of these:

Chickpeas (Chana)

Green peas

Soy nuts (Soya beans)

Peanuts

Lentils (Masoor, Moong)

Best combo for rich protein mix:
Chickpeas + Soy nuts + Peanuts

2. Soaking (Important Step)

Soak grains (except peanuts) for 6-8 hours

Drain completely

Dry slightly (no extra water)

Option 1: Home / Small Scale

Heat pan / kadai

Add raw material (no oil or very little)

Roast on low flame

Stir continuously for 15-25 min

Option 2: Industrial (for export business)

Use:

Rotary roaster machine

Hot air roaster (best for oil-free snacks)

4. Flavor Coating (Dry Seasoning)

After roasting, add seasoning:

Basic Masala Mix:

Salt

Black salt

Red chilli powder

Turmeric

Dry mango powder (amchur)

Premium Export Flavors:

Peri Peri

Cheese & Herbs

BBQ

Cream & Onion

Mint Masala

Lemon Pepper

Mix while snacks are slightly warm so coating sticks well.

5. Oil-Free Coating Trick (Important for export)

Use spray oil (1-2%) OR maltodextrin binder

This helps masala stick without making snacks oily

6. Cooling

Spread snacks on tray

Cool completely before packing (avoid moisture)

7. Packaging (Very Important for Selling)

Use:

Stand-up zipper pouch (matte finish)

Nitrogen flushing (for long shelf life)

Transparent window (optional)

You can brand like:

High Protein Roasted Snacks

Oil-Free Healthy Bites

Gym Snacks / Diet Snacks

8. Shelf Life

6 months (proper sealed packing)

Keep moisture below 5%

Pro Tips (Business Level)

Add protein % on label (20-30%)

Highlight:

No frying

Gluten free

Vegan

Target:

Gym people

Export (USA, Dubai, UK)

Example Product Idea (Ready for Your Brand)

SB International Protein Power Mix

Roasted chickpeas

Soy nuts

Peanuts

Peri peri flavor