Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products:
The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears.
National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling.
As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers
Notes
Bearing
Nylon bush grease lub copper sleeve oil lub
Nylon bush grease lub
The machine is mainly used in rubber & plastic pruducts factory: natural rubber plasticating, raw rubber and compound mixing, as well as rubber warm-up and rubber sheeting.
As a open type two roller mixing mill, it consists of seat, frame, roller, driving gear, lubricating device, cooling and heating device, adjusting device of roller nip, safety brake, motor and reducer, etc. The roller, with smooth surface after polished, is made of chilled cast iron. Steam and cooling water can be inputted in the empty roller to adjust temperature of roller. Two rollers rotate reversely with different speed, so that rubber materials are drawn into the gap of the two rollers for processing.
Rubber kneader rubber mixer rubber mixing mill
.Rubber Kneader with complete sealed condition;
.National Patent for the dust-proof seal;
. ISO 9001-2000 Certification;
1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.
2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.
3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.
4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology.
5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer.
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
Rubber kneader rubber mixer rubber mixing mill
.Rubber Kneader with complete sealed condition;
.National Patent for the dust-proof seal;
. ISO 9001-2000 Certification;
1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.
2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.
3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.
4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology.
5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer.
6.Programmable logic controller (PLC) is adopted in theelectric-control system,which has reliable control function andalarm function,and interlock safety-protection function and itis procded with serial interface of net.
Type X (S)N35 X(S)N55 X(S)N75 X(S)N110
Total Volume of mixing chamber(L) 75 125 180 250
Working Volume of mixing chamber(L) 35 55 75 110
Driving motor power(KW) 55 75 110 185
Tilting motor power(KW)
5.5 5.5 5.5 7.5
Tilting angle 110 110 110 110
Rotational speed of the rotor(front/rear) 36/30 36/30 36/30 30/24.5
Pressure of compressed air(Mpa) 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8
Cooling wate presssure (Mpa) 0.3~0.4 0.3~0.4 0.3~0.4 0.2~0.4
Size:lengthÃ?WidthÃ?Height 3150Ã?1900Ã?2880 3280Ã?2120Ã?3090 3250Ã?2210Ã?3250 4075Ã?2712Ã?3580
Continuous operating mixing machine
Sandychen:
Function
Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , we have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow:
It is efficient as it works long;
It does not result in power wasting as there is no idle-running;
It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine;
It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.
it takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically.
It is a new type of mixing machine which is highly recommended in rubber product processing.
What are the options and configurations?
1. Driving system: Bull gear drive, single shaft output or double shaft output for your choice.
2. Roller gap adjustment: by manual or electrical (motor drive) for your choice.
3. Roller support: by nylon bush or bearing rolls for your choice.
4. Lubrication system: by grease or oil pump for your choice.
5. Stock guider: movable, fixed or hydraulic for your choice.
6. Gear reducer: ZSY harden tooth reducer.
7. Electrical components brand: CHINT, Schneider or Siemens, etc. for your choice.
8. Stock blender optional.
Banbury Intensive Kneader can be applied in the separate or mixing refining of raw glue, mix glue, rubber, plastic and other raw materials to manufacture various rubber products such as EVA frothing soles, rubber soles, TPR soles, rubber roller wheels, sponge, tyres, balls, rubber belts, capsules, grease seals, shockproof rubber, adhesive tapes, ink electric products and rubber products for vehicle. Easy operation, supreme functions, good mixing refining effects with automatic temperature-controlling system; Airtight mixing groove which can be dumped and is easy to clean.
