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Sand-Stone Granulating Machine

Supplier From Australia
Jan-07-09

SCL series sand-stone granulating machine is developed and manufactured on the basis of SX sand making machine, choosing various ore and rock of which compression strength is not more than 300MPa to granulate. Different units of rotary speed and motor power are available according to customers'requirements. Under the condition of increasing rotary speed, sand stone granulating machine can be changed easily to sand making machine according to users' demands. And its most spare parts can be exchanged with SX series sand making machine.


The Calculation of Sand-stone Granulator
1. The determination of treating capacity
Calculate as following formulas:
Q=3600Aª-Vª+2R t/h
Aí¬í¬Compensating coefficient 0.7í½1.2t/m*h
Take small valve when high rotation speed and take large valve when low rotation speed.
ª-í¬í¬Material density t/m3
Ví¬í¬Total volume of rotor exit m3
V=mV1
mí¬í¬Rotor exit number
V1í¬í¬Volume of unit exit m3
ª+í¬í¬Circle frequency of rotor rotation ú¿radianú¬
ª+=2ª-n/60
ní¬í¬Rotor rotation speed r/min
Rí¬í¬Rotor semidiameter m
2. The determination of motor power
The machines of same spec can choose different motor power to meet different demands. Therefore, the determination of motor power is just a range. Generally speaking, express as following formulas:
N=ª¦ú¿0.03í½0.15ú¬D2n kW
Ní¬í¬Motor power kW
ª¦í¬í¬Compensating coefficient 0.8í½1.8m2r*kW/min
It is depended on the diameter, the larger diameter, the higher ª¦ value.
Dí¬í¬Rotor diameter m
ní¬í¬Rotor rotation speed r/min


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Brief introduction of the stone production line
Big block of stone is evenly conveyed to jaw crusher by vibrating feeder via silo for primary crushing. After primary crushing, the stone is sent to impact crusher by belt conveyor for secondary crushing. Then the stone is tronsported to vibrating sieve for screening, thus the stone can be classified into several groups depending on the size. The stone with a necessary size will be sent by belt conveyor to the palce where finished product is piled; otherwise, the stone will be conveyed by belt conveyor to the impact crusher for another crushing, thus a circular production process is formed.

Introduction of stone production line performance
This production line is highly automatic, except the turning on, turning off and daily maintenance of the equipments no other mannual operations are needed. It enjoys the advantages like: high efficiency, low cost, high throughput, high profit, evenly-sized and good-shaped finished product, meeting the national requirements of rapid need of raw materials.
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Performance Parameter:
DM-1325S
X,Y working area 1300mm*2500mm
Z working area 200mm
Table Size 1480mm*3000mm
Max. Speed 25m/min
working holding keep plate
CPU DSP/100MHZ
Interface USB
Command G code*.u00*.mmg*plt
Power(not include the spindle) 1840W
Work Mode Steper (servo is option)
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Spindle power 4.5kw
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Spindle rotating speed DSP.


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VSI Series Sand making machine (VSI Series Vertical Shaft Impact Crusher) is on the basis of our company¡¯s many year's research and development, manufacture of mining machinery as well as absorbing home and abroad advanced technology. It is the international advanced level of the new generation of energy-saving, efficient crusher. the performance in a variety of ores a chronology of equipment plays an irreplaceable role.
The machine can be widely used in metal and non-metallic minerals, building materials, sand making, crushing and shaping of all kinds of metallurgical slag. It is suitable for brittle materials with Mohs hardness under nine, not suitable for viscous material and rock with much dirt.

Vipeak VSI sand making machine Working Principle:
In Centrifugal impact crusher, material of high speed is crushed by self-broken mutual friction. Centrifugal impact crusher can not only crush but also shape stones.
According to feeding method, centrifugal impact crusher working form is divided into central feeding and central with cascade feeding. The crush form is divided into "rock on rock" and "rock on iron" According to material compressive strength, abradability. There are four working forms: central with cascade feeding "rock on rock" and rock on iron"; central feeding "rock on rock"and rock on iron".

VSI Series Sand making machine Daily Maintenance:
1) There should be some person responsible for the machine. Operator should be trained. understand technical performance of the equipment, familiar with the rules.
2) To keep machine smooth running, draw out regulations of machine maintenance and safe operation. Meantime prepare necessary maintenance tools, lubrication material and other related equipments.
3) Check firmware every shift, fasten immediately if any flexible.
4) Stop the machine termly, open the checking door and check inside wear condition. Replace and remove immediately if any wear, werable block should be changed whole set if any wear to keep impeller balance in running. Replace or repair immediately if any wear on impeller.
5) Check impeller firmware every 7 days, wearable parts should be replaced and repaired if any wear.
6) Check firmware and wearable parts in whirlpool chamber every half a month, if any abnormal condition, take immediate means to remove.
7) Thin oil station use 35# bearing oil, oil amount is 150-190L. Change oil in 200hours first time, then change oil every 1000. when change oil, open the oil pipe, clean and dry it, change damaged seal mat.
8) Driving V belt tensioning is moderate, make sure v belt strain evenly, motors in two sides are imbalanced, the electricity current is not more than 15A.
9) Check hydraulic system frequently, maintain immediately if any abnormal phenomenon.
10) Add calcium base grease to seal ring under bearing chamber regularly.
11) Open the bearing tube and clean in 1000 hour's normal running first time.

Power supply of the VSI sand making machine is AC380V,50Hz;
Double motor power of VSI from 2*25 KW to 2*200 KW.
The Weight of VSI from 10 to 25.6 tons.
Range of Rotation speed is from 1180 r/min to 1890 r/min;
Range of the Max. feeding size is 30-50 mm.

All of Vipeak products have been Certificated by CE ,ISO9001-2004, IQNET , GOST.
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Application:
The PCS series high efficiency sand making machine is made by our company on the base of introduction and absorption of the German BHS Corporation technology further to absorb the vertical impact crusherf+s shortcoming and performs to improve, simultaneously synthesized the hammer type, the counter-attack type in broken bits machine strong point comprehensive development has developed the successful newest generation of high efficient sand making machinery, her appearance opened a new era for the Chinese manual sand making domain.
Operation principle:
High speed collision between materials-high efficiency cleavage crushing (high speed inter-collision between materials, the cleavage takes place at the weakest part).
Materials are piled in the crushing cavity, the later coming material shoot at them just like bulletins shooting the target. The high speed inter-collision of materials generates efficient cleavage crushing. The materials loosing kinetic energy will be discharged from the gap of grate shoe.


Technical Parameter:
Type and spec. Feeding granularity (mm) Electric motorf+s power (KW) Capacity (t/h)
PCS40 60-150 45-55 30-40
PCS50 60-200 55-75 40-50
PCS70 60-200 75-90 60-80
PCS100 80-300 0-132 90-110
PCS150 80-300 132-160 120-150
PCS200 100-300 160-20 170-250
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Psx sand-stone-making production line

Psx sand-stone-making production line is largely composed of gfp high efficiency deep cavity jaw crusher(or gxpe hyperboloid super fine jaw crusher), pcs high efficiency sand-stone-making machine, hs revolving sand-stone-making machine, yk high efficiency round vibrating screen and xs high efficiency sand-stone-washing machine. This production line represented the highest level for sand stone machinery in china. Four parts of the production line have been respectively awarded the national technological award and important national new product award. Customers speak highly of its advanced performance and excellent efficiency.


This production line possesses the following features:
1.Its investment is only 1/2~1/3 that of conventional production line;
2.The cost of ton-sand-stone is only 40~60% that of conventional production line.
3.Highly automatic production. Only 4 workers are needed for the single task.

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