Corn Flakes Processing Line

Corn Flakes Processing Line produces cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process.
Main Equipment:
Corn Flakes Processing Line produces cereal flakes, both plain or coated. The twin-screw extrusion technology is at the core of this very flexible and scalable process. This technology is ideal to meet the market demands and breakfast cereal manufacturing: many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.
Technical Features:
We share our process knowledge to process healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley... Corn Flakes Extruder is used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.
System Advantage:
Advantages of Corn Flakes Processing Equipment:
 1. Quicker process : 15 to 20 minutes against 8 to 10 hours with the traditional batch process
2. Variety of recipes: diversity of raw materials (cereals, tubers, various ingredients �?�) and particle size used (from flour to semolina), wide range of coatings
3. Possibility to add functional and tasty ingredients : natural color, salt, fiber, vitamins, minerals, emulsifiers,
4. Possibility to process multigrain flakes, for example by introducing other grains directly during extrusion.
5. Possibility to upgrade the production line to process expanded or coextruded breakfast cereals
6. Productive: continuous and automated process, quick start up and stop, fast and easy changeovers and with easy cleaning and maintenance procedures;
7. Cost effective : intensified transformation process generating savings in raw materials as well as energy and water, easy maintenance, hygienic design, compact design with less floor space
Application Scope:
Technical Parameters of Corn Flakes Equipment:
Model Capacity Power Dimension
QL-65 120-150kg/hr 180kw 40 x 5 x 3m
QL-70 200-260kg/hr 260kw 45 x 5 x 3m

Corn Flakes Processing Line is a continuous and economical process with an easily controlled production cycle. The use of a five-layer roaster in cereal flakes production allows to change cooking conditions in function of different raw materials, in order to make the line quite versatile and capable to give final products the best blister effect.
Product Feature
A finished product having long lasting crispness in milk due to minimal damage of the cereal's starch structure during processing thanks to the particular process conditions. An end product exhibiting the best combination of texture, colour and flavour base on an accurate control of the conditioning, drying and toasting stages of the process. Unlimited choice of shapes and formulae for shaped cereal such as stars, crispies, pillows, rings, stars etc. Simple and fast possibility of intercombing the two over mentioned lines, in order to obtain the widest range of products with minimum expense.
Product Specification/Models
Model: SP65-IV, 120kg/hr
Model: SP100-IV, 250kg/hr

Corn Flakes Processing Line is not just a combination of machines, but an integrated process starting with raw material feeding and ending at the packaging room. Thus, the system is quite versatile and able to produce a wide variety of cereal flakes and shaped breakfast cereals.
Application
Having the ability to add vitamins, proteic concentrates and fibre further enhances the ranges of products possible with the Mapimpianti system, thus allowing you make the right product for each market segment. Based on low density, strong product structure an low permeability, breakfast cereals made on Corn Flakes Processing Line are excellent for coating with sugar solution.
Other Information
With the development of economics all over the world, people is accustomed to take milk and corn flakes as breakfast. It is convenient and has rich nutrition. Our company has carefully studied the life customs in western countries, we've developed this Corn Flakes Processing Line. The relevant technology has reached the peak of the same equipments made in Europe. One characteristics of this processing line is that the final product is automatically produced in one time, so it is in high automaticity.


wooden cases

This processing line is developed and manufactured on the basis of the international advanced extruder technology, which is named corn flakes breakfast processing line. Its technology performance and quality can reach international advanced level. This line consists of mixing, boiling, pressing. Drying and inflating, which can be finished in one time, the level of its automation is very high.

Parameters:
DZ65-Idouble-screw processing line DZ85-Iidouble-screwprocessing line
Input voltage 380V/50Hz 380V/50Hz
Installed capacity 95kw 168kw
power consumption 65kw 128kw
output 140-180kg/h 300-400kg/h
length 22m 24m.

Corn flakes /breakfast cereals are a kind of breakfast with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing , extruding ,flaking, drying, baking, and cooling ,to get crispy flakes .It always service as breakfast cereal mixed with ilk or coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings , balls, chocos, curls etc.

Components of this line:1mixer 2 screw conveyer 3double-screw extruder 4vibrate cooler 5air conveyer i 6flaking machine 7 air conveyer ii 8pre-dryer 9 hoister 10vibrate feeder 11baking machine 12air conveyer iii 13 sugar sprayer 14multi-layer oven 15 cooling machine.


Standard.

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