Reinforcing Deformed Bar Machine

Max. Input wire diameter: 6-13.5mm
Min. Output wire diameter: 5-12mm (adjustable)
Total power: 22kw-100kw
Connection: 380v 50hz
Speed: 2.1m/s
Cutting length: <=12m
Place taken: 6x20m
Weight: approx. 10mt.

Double Cutting Machine No. E-2 (Mild Steel Contact Parts)

Size: Standard.
Raw Material Used: Cast Iron & Mild Steel.
Double Cutting Machine is used for cutting Soap Slabs into Bars & Bars into Cakes respectively and also used for cutting finished
Bars in to Cakes of any length that may be required.
Machine is very easy in operation and simple to understand.
The whole Block is cut into Slabs by means of Hand Cutter No. F-3 (TEMPLATE) then put the Slabs on the machine table i.e. for
2nd operation to cut Slabs into Bars & by 3rd operation the bars will cut into Cakes of required size. The mechanism for pushing
the Soap forward is arranged by means of Rack & Pinion. The cut is clean and sharp. Gear arrangement is provided for smooth
operation.
Meant for Mass Production up to 5000 Kg.
Cutting Operation Performed by Wire.
Bearing & Double Gearing System.
Wire Type Cutter is used for Toilet soaps, Oil Soaps, Laundry Soaps Manufacturers and other applicable industries.

Detergent Plodder Machine No. K-3

Size: Standard
Raw Material Used: Mild Steel & Cast Iron.
For forming of Detergent Bars.
After mixing the detergent chemicals Plodder Machine compresses the detergent paste & extrudes it in the form of bar of designed die shape & section, which is than divided into cakes as per desired length.
Feeding of the detergent paste has to be continuous through the hopper to the press worm.
Press worm strongly compresses and forwards the detergent paste into the conical forepart, finally it leaves the die.
The orifice of the die is designed as per the required shape of the Detergent Cake by the customer.
Double bars are extruded at the same time.
Changeable Die.
Smooth & easy operation.
Requires minimum working shape.
Production capacity per shift 1000 to 1200 kg/8 hr. approx.
Machine works on 3Phase with 3HP 1440 rpm Motor.

Soap Stamping Machine No. D-4

Size: Standard
Raw material Used: Cast Iron Body, Square Ram of Mild Steel.
Foot Operated.
Useful for Printing Soap Cakes & Bars.
Useful for Soap Industries and other applicable industries.

Soap Stamping Machine No. D-7

Size: Standard
Raw Material Used: Cast Iron Body & Mild Steel.
Foot Operated.
Adjustable Seat.
Adjustable Ram & Pressure.
Dead Weight is fixed.
Useful for Printing Soap Cakes & Bars.
Useful for Soap Industries and other applicable industries.

Roller Printer

Sizes: Standard
Raw Material Used: Cast Iron & Brass Roller.
Hand Operated, Light in Weight, Operation is very easy.
Effortless rolling and printing.
Useful for Printing Detergent Bar rapidly after extruded from Plodder machine.

Table, wire cutting frames size depends on the rectangle or square soap block size

Raw Material Used: Cast Iron, Mild Steel and Stainless Steel if required

Hand Operated

Cuts soap blocks into slabs, slabs in to bars and bars in to cakes in three operation

Gives fine accurate cuts

Simple in operation and effortless cutting

Meant for mass production

Cutting operation performed by wire

Bearing & Double Gearing System for effortless feeding the soap toward the wire cutting frames

Extra wire cutting frames to buy for cutting various dimensions and grams of soaps

The whole Block is cut into Slabs in 1sttable wire frame, then spinning the pusher wheel for the Slabs on the machine table for 2nd operation to cut Slabs into Bars & by 3rd operation the bars will cut into Cakes of required size.

The mechanism for pushing the Soap forward is arranged by means of Rack & Pinion

The cut is clean and sharp

For smooth operation the gear arrangement is provided

Bath Soap Simplex Plodder Machine

Worm Screw Sizes: 3 Inch, 4 Inch, 5 Inch, 6 Inch, 8 Inch, 10 Inch, 12 Inch (Custom sizes available)

Raw Materials Used: Mild Steel, Cast Iron, Aluminium Silicon, Stainless Steel (if required)

Technical Specifications:
Machine Type: Simplex Plodder
Worm Screw Press: Single Worm, Diameter options available
Motor: 4 Inch Plodder runs on 5 hp, 3 Phase, 1440 rpm (As per plodder size & type)
Mouth Piece: Equipped with die heater and refining screen barrel
Cooling: Cooling tank and conical end pipe for optimal back pressure
Changeable Extrusion Die: Allows for versatility in soap bar shape
Refining Screen: Removes air bubbles, homogenizes soap
Heating Device: Maintains proper temperature, removes moisture and impurities
Electric Thermostat: Regulates temperature for optimal processing
Cooling Jacket: Prevents excessive heating, ensures solid soap bars

Capacity and Uses:

The Bath Soap Simplex Plodder Machine is designed for forming various types of soap bars, including toilet soap, bath soap, laundry soap, hotel soap, and medicated soap. It efficiently processes thin soap strips from the triple roll mill, strongly compresses and forwards them through a conical forepart, and forms soap bars of desired shape and width.

Benefits and Features:
Efficient Extrusion: Worm screw press ensures thorough compression and uniform extrusion of soap material.

Heating and Refining: Die heater, refining screen, and heating device maintain proper temperature, remove impurities, and create smooth bars.

Customization: Changeable extrusion die allows for different soap bar shapes.

Cooling Jacket: Prevents excessive heating during back pressure, ensuring solid soap bars.

Electric Thermostat: Precise temperature control for optimal processing.

Easy Maintenance: Smooth operation and easily maintainable components.

Space Efficiency: Requires minimum working space.

Ergonomic Design: Appropriate working height for comfortable operation.

Soap Plodder Machine No. L-3A

Size: Standard
Raw Material Used: Mild Steel & Cast Iron.
For forming of Toilet Soap.
Soap Strips is formed in the Toilet Soap Milling Machine.
Thin Soap Strips is fed to the Toilet Soap Plodder Machine.
Press worm strongly compresses & forwards the soap strips into the conical
forepart through the heating device.
A heating device is for maintaining proper temperature for the fed material.
Temperature is maintained with the Electric Thermostat device.
Toilet Soap Plodder Machine compresses the Soap Strips and extrudes it in the form of bars.
The bars extruded from the Die are of the desired shape and width, than after is cut into required length. Changeable Die.
Single Worm (L-3A Worm Dia. 12.7).
Refining Screen Barrel is provided for refining and homogenizing the soap.
Cooling jacket is provided at the plodder cylinder.
Easy and smooth in operation.
Minimum working space.
Appropriate working height.
Production capacity is 500 kg/8 hrs. approx.
Machine works on 5HP. 3Phase 1440 rpm Motor.