Turnkey Fire Testing Lab

Turnkey Fire Testing Lab Setup in India ISO, EN, ASTM, BIS Compliant Solutions | KDM Global

KDM Global provides fully integrated turnkey fire testing lab setup services in India, delivering customized solutions that align with ISO, EN, ASTM, and BIS fire safety standards. From concept to commissioning, we help industries, OEMs, research institutions, and certification bodies establish state-of-the-art fire testing laboratories that are technically advanced and fully compliant.

Whether your focus is on railway safety (EN 45545-2), cable and electrical product testing (IS 16411646), plastic and polymer flammability, or building material fire resistance, KDM Global ensures a complete, standards-ready lab designed, equipped, and installed by experts.

What We Offer:
End-to-End Lab Setup
Complete project management including lab layout, ventilation planning, safety zoning, and utility coordination.

Certified Fire Testing Equipment

Cone Calorimeter (ISO 5660)

Smoke Density Tester (ISO 5659-2)

FTIR Toxic Gas Analyzer (ASTM E662, EN 45545)

UL 94 Flammability Tester

ISO 11925-2, ISO 9239-1, BS 476 Parts 6 & 7

Cable & Panel Test Rigs (IS 1641 to IS 1646)

Documentation & Accreditation Support
Guidance and documentation preparation for BIS, ISO/IEC 17025, EN, and ASTM accreditation.

Installation, Calibration & Training
On-site services including machine setup, calibration validation, and hands-on operator training.

Customized Machine Solutions
Tailor-made fire test machines for specific product dimensions, test cycles, and industry standards.

Applications:
Railway Fire Testing Labs (EN 45545-2)

Electrical Cable & Equipment Testing Labs (BIS)

Construction Material Fire Resistance Testing

Textile & Foam Flammability Testing

Academic, R&D, and Government Fire Labs

OEM Product Certification Laboratories

Why Choose KDM Global:
In-house equipment manufacturing

Compliance expertise across ISO, EN, ASTM, BIS standards

Rapid deployment and project delivery

Scalable and future-ready lab designs

Long-term service, calibration, and AMC support

KDM Global is trusted by leading public and private sector clients for building fully functional, fire testing laboratories in India that meet the most demanding global standards. Whether youre setting up a new lab or upgrading an existing one, we deliver the equipment, expertise, and end-to-end execution you need to operate with confidence and compliance.

Build Your Own Fire Testing Lab - EN 45545, ISO 5659, UL 94 Turnkey Setup Provider | KDM Global

KDM Global offers complete turnkey fire testing lab setup solutions across India, enabling industries, OEMs, and institutions to build their own fire testing laboratories with full compliance to EN 45545, ISO 5659, UL 94, and other key fire safety standards. We provide end-to-end support-from planning and layout design to equipment manufacturing, installation, training, and calibration.

Whether your goal is to test railway materials, electrical components, textiles, plastics, or building materials, KDM Global helps you establish a technically sound and standards-compliant fire testing facility with reliable, accurate results.

Our Turnkey Fire Lab Setup Includes:
Lab Layout & Infrastructure Design
Customized for safety, workflow efficiency, and future expansion

Equipment Manufacturing & Supply

EN 45545 Fire Testing Machines for Railways

ISO 5659 Smoke Density Tester

UL 94 Flammability Test Apparatus

Cone Calorimeter (ISO 5660), FTIR Toxic Gas Analyzer (ASTM E662), ISO 11925-2, BS 476 setups, and more

Installation & Operator Training
Onsite training for accurate operation and test standard compliance

Documentation & Calibration Support
Assistance with BIS, ISO/IEC 17025, and EN 45545 certification requirements

Custom Machine Options
Designed for various sample sizes, materials, and test cycles

Ideal For:
Railway Testing Labs (EN 45545-2)

Cable & Electrical Labs (IS 1641-1646)

Polymer, Foam & Textile Flammability Labs

Building Product Fire Resistance Testing Facilities

Academic Institutions & Research Centers

OEMs & Third-Party Certification Labs

At KDM Global, we make it easy for you to set up your own accredited fire testing lab, with high-precision equipment and professional technical support. With in-house manufacturing, deep expertise in fire testing standards, and project-based customization, we are a trusted partner for quality and compliance.

JHG fire-resistant glass is combined with borosilicate glass and float glass technology, which fire resistant properties much superior to those of sode lime glass , the main character is :
* high performance to bear high temperature , our tempered borosilicate glass 4.0 can withstand 120 minutes fire test .
* Ultra light ,borostilicate glass 8% less than sode lime glass
* Hign soften point in fire
* High ligh transmission
* No SO2 pollution ,no self-explosion

Borosilicate 4.0 Technical data :
Size: 1830*3000mm
Density (g/cm�?�³) : 2.28�?�±0.1
Co-efficient of expansion (�?�±)(20-300�¢??) : 4.0�?�±0.1�??10-6k-1
Softening point(�¢??) : 845�?�±10
Light transmission :�?�  �¢?�¥90(6mm)

Main usage :
4.0 building partition ,facade ,door ,ceiling ,floor
3.3 household application ,optics , lighting

Advanced Fire Testing Equipment Multi-Standard Systems for Railways, Buildings & Electricals | KDM Global
KDM Global delivers a comprehensive range of Advanced Fire Testing Equipment engineered to meet global fire safety standards across diverse industries including railway interiors, building materials, and electrical systems. Our multi-functional platforms are compatible with EN 45545-2, ISO, BS 476, IEC, and ASTM fire testing protocols.

From customised machines to full-scale fire testing lab setup, we provide integrated solutions tailored to client-specific regulatory and technical requirements.

Key Equipment Offered:
Cone Calorimeter (ISO 5660)

Measures heat release rate (HRR), mass loss, smoke production, and ignition time

Compliant with ISO, ASTM E1354, and EN 45545-2

Smoke Density & Toxicity Tester (ISO 5659-2 + FTIR, NCD 1409)

Analyzes optical smoke density and toxic gas composition (CO, CO, HCN, HCl, SO)

Ideal for railway and electrical insulation testing

Flammability Tester (ISO 11925-2, UL 94, EN ISO 9239)

Evaluates flame spread, ignition, and resistance of cables, plastics, textiles, foams, etc.

BS 476 Fire Testers Parts 4, 6, 7

Includes surface spread, ignitability, and fire propagation testers

Widely used for construction material testing

EN 1363 Fire Resistance Furnace

For walls, doors, partitions, and structural elements under high-temperature exposure

Customisable with temperature-time curve profiles

Industries Served:
Railway manufacturing (interior components, cables, floorings EN 45545)

Construction & infrastructure (walls, ducts, ceilings EN 1363, BS 476)

Electrical and electronic product safety testing (wires, panels IEC 60332, ISO 4589)

Research laboratories & certification agencies

Fire Testing Lab Setup Services
We offer expert turnkey services for fire testing lab setup:

Site planning, ventilation design, utility infrastructure

Equipment installation, calibration, and trial testing

SOP development, operator training, ongoing support

Support for NABL accreditation & ISO documentation

Why KDM Global?
One-stop source for multi-standard fire testing equipment

Extensive experience with customised machines for niche applications

Complete lab setup solutions with after-sales support

Trusted by railway R&D units, building product manufacturers, and electrical OEMs

Indian manufacturer with global supply capabilities

Fire Safety Testing Lab Design & Equipment Supply - BIS, EN 45545, ISO 5660 Certified Setup

KDM Global provides expert fire safety testing lab design and equipment supply services in India, fully compliant with BIS, EN 45545, ISO 5660, and other international fire testing standards. We offer complete solutions for organizations looking to establish or upgrade fire testing laboratories with precision-engineered equipment and certified compliance support.

Our lab setups are ideal for testing flammability, smoke density, heat release, and toxicity across a wide range of materials-including railway components, electrical cables, textiles, plastics, and building materials.

Key Offerings:
Fire Lab Layout Design & Engineering
Optimized for test flow, safety, and accreditation readiness

Equipment Manufacturing & Supply

Cone Calorimeter (ISO 5660, ASTM E1354)

Smoke Density Tester (ISO 5659)

FTIR Toxic Gas Analyzer (ASTM E662)

UL 94 Horizontal/Vertical Flammability Tester

ISO 11925-2, ISO 9239-1, BS 476 Part 6 & 7 Chambers

Standards Compliance

EN 45545-2 (Railway Fire Testing)

BIS Standards (IS 1641 to IS 1646 for cables, panels, and wiring accessories)

ISO/IEC 17025 support for NABL-accredited labs

Training, Calibration & AMC
Comprehensive support post-installation to maintain accuracy and compliance

Applications:
Railway Fire Testing Labs (EN 45545-2)

BIS Fire Testing for Electrical & Construction Products

R&D and Academic Labs Focused on Fire Performance

OEMs and Third-Party Certification Labs

KDM Global-s in-house capabilities in both equipment manufacturing and lab integration make us a reliable partner for end-to-end fire safety testing solutions. Our certified setups ensure faster approval from regulatory bodies, reduced setup time, and long-term operational reliability.

Fire Safety Testing Lab Design & Equipment Supply BIS, EN 45545, ISO 5660 Certified Setup | KDM Global

KDM Global provides complete fire safety testing lab design and equipment supply solutions in India, ensuring full compliance with major national and international standards including BIS, EN 45545-2, ISO 5660, ASTM, and UL. Our turnkey services are ideal for industries such as railways, construction, electrical, polymers, and automotive, where fire performance testing is critical for safety certification and product validation.

We specialize in delivering custom-engineered fire labs with precision equipment and accreditation-ready layouts ensuring seamless audits, accurate results, and long-term operational reliability.

What We Provide:
Expert Lab Design & Planning

Custom fire lab architecture based on your space and workflow

Fire-safe zoning, ventilation, and utilities integration

Future expansion and accreditation readiness built into design

Certified Fire Testing Equipment

Cone Calorimeter (ISO 5660, ASTM E1354)

Smoke Density Tester (ISO 5659-2)

FTIR Toxic Gas Analyzer (EN 45545-2, ASTM E662)

UL 94 Horizontal & Vertical Burn Tester

ISO 11925-2, ISO 9239-1, BS 476 Part 6 & 7 setups

Cable Testing Apparatus (IS 1641 to IS 1646)

Compliance Support & Documentation

BIS, ISO/IEC 17025, and EN certification assistance

On-site calibration, validation reports, and user manuals

Full system integration with automated data recording and reporting

Installation, Training & After-Sales Support

On-site installation and commissioning

Operator training and testing protocols guidance

Annual Maintenance Contracts (AMC) and spare parts availability

Applications:
Railway Interior & Component Fire Testing (EN 45545-2)

Electrical Wire, Cable, and Panel Testing (IS 1646)

Construction Product Fire Resistance Evaluation

Plastic, Foam, and Textile Flammability Testing

Academic Research Labs & Product Development Centers

OEM Compliance Testing & Certification Facilities

Why Choose KDM Global:
In-house equipment manufacturing with standards compliance

Deep expertise in Indian and international fire testing regulations

Project-based customization tailored to your material and market

Complete lifecycle support from concept to calibration

KDM Global is a trusted name in fire testing lab design and equipment supply in India, delivering certified setups that help clients reduce setup time, pass audits, and achieve faster product approvals. Whether you need a lab for in-house testing or third-party certification, we deliver precision, performance, and peace of mind.

EN 45545-2 Fire Testing Lab Setup & Equipment Solutions - KDM Global
KDM Global specializes in complete EN 45545-2 fire testing laboratory setup and certified equipment solutions, designed to meet the rigorous fire safety requirements for railway and metro applications. Our turnkey lab setup services ensure that your testing facility complies with international fire testing standards, enabling accurate testing and certification of materials used in rail vehicle interiors.

Whether you are an OEM, railway component manufacturer, or certification lab, we provide everything from infrastructure planning and machine manufacturing to installation, calibration, and training.

- What We Offer
Complete Turnkey Lab Setup
Civil & electrical layout planning

Exhaust, ventilation, and safety system integration

BIS & EN 45545-2 documentation support

Standard-Compliant Equipment Supply
Our in-house manufactured machines cover all key EN 45545-2 Annex C requirements:

Smoke Density Chamber - ISO 5659-2: Measures optical smoke density at 25 and 50 kW/m².

FTIR Toxic Gas Analyzer - EN 45545-2 Annex C, ASTM E662, NF X70-100: Detects CO, CO-, HCl, HCN, NO, NO-, SO-.

Cone Calorimeter - ISO 5660-1: Measures heat release rate, ignition time, and smoke production.

Oxygen Index Apparatus - ISO 4589-2: Determines oxygen concentration required to support combustion.

UL 94 Flammability Tester - Horizontal and vertical burn tests for plastic and polymer materials.

Glow Wire & Needle Flame Tester - IEC 60695 standard testing for electrical components.

Installation, Calibration & Training
NABL-traceable calibration certificates

On-site installation and test validation

Operator training, SOP handover, and lab start-up support

Industries & Applications
Railway coach manufacturing (HL1, HL2, HL3 hazard level compliance)

Metro & high-speed train interiors

Cable, duct, foam, and flooring fire performance testing

BIS & ISO certification labs

In-house R&D labs for OEMs

Why Choose KDM Global?
India-s leading fire testing lab setup company for railway standards

In-house design, engineering, and production of fire test equipment

Successfully delivered labs to Indian Railways, metro projects, and certification bodies

CE-marked, export-ready machines with complete documentation

Strong post-installation support, AMC, spares, and service available

Relevant Standards Covered
EN 45545-2 (Annex C - Toxicity, Smoke, Flame Spread)

ISO 5659-2 (Smoke Density)

ISO 5660-1 (Cone Calorimeter)

ASTM E662 (Smoke and gas emission)

NF X70-100 (FTIR toxic gas analysis)

ISO 4589-2 (Oxygen Index)

UL 94, IEC 60695, BIS 16426

EN455452 Fire Testing Lab Setup & Equipment Solutions | KDM Global

Transform your laboratory into a world class EN455452 compliant fire testing facility with KDM Globals bespoke setup and equipment solutions. Our modular, project driven approach ensures that every element from sample handling to data acquisition aligns seamlessly with the stringent requirements of railway fire safety standards.

Tailored Lab Architecture
We begin by mapping your space, workflow and test matrices to a custom lab design that optimizes safety, efficiency, and regulatory audit readiness. Whether youre integrating within an existing quality control floor or building a greenfield facility, our engineering team lays out:

Ergonomic test bays with clear sightlines and rapid access for EN455452 procedures

Controlled-environment enclosures for repeatable thermal and smoke measurements

Automated sample loading stations to reduce operator variability and accelerate throughput

Precision Engineered Equipment
Our inhouse manufacturing expertise delivers railway grade fire test machines that exceed standard performance benchmarks:

Heat Release Calorimeters with ultrafast response sensors for time resolved HRR curves

Smoke Density Analyzers tuned to ISO56592 and EN455452 photometric specifications

MultiGas FTIR Toxicity Systems capable of concurrent CO, CO, HCN, and NO analysis

Material Flammability Rigs for Vertical and Horizontal Spread of Flame (ISO119252)

All units come prevalidated and wired for plug and play installation, reducing onsite commissioning to days instead of weeks.

Compliance, Calibration & Certification
Beyond machinery, KDM Global supports your accreditation journey:

Drafting and submission of EN455452 documentation packages

Onsite calibration traceable to international metrology standards

Operator training programs aligned with ISOIEC17025 and NABL guidelines

Annual maintenance contracts to preserve measurement integrity over time

Why KDM Global?
End to End Ownership: From concept to commissioning, one partner handles every technical detail.

Scalable Solutions: Expand or reconfigure your lab in phases without disrupting existing workflows.

Deep Domain Expertise: Our R&D team actively participates in railway fire safety working groups, keeping you ahead of evolving standards.

Elevate your fire testing capability and achieve rapid EN455452 certification with KDM Globals complete lab setup and equipment solutions engineered for precision, delivered with confidence.

EN455452 Fire Testing Lab Setup & Equipment Solutions | KDM Global

Transform your laboratory into a world class EN455452 compliant fire testing facility with KDM Globals bespoke setup and equipment solutions. Our modular, project driven approach ensures that every element from sample handling to data acquisition aligns seamlessly with the stringent requirements of railway fire safety standards.

Tailored Lab Architecture
We begin by mapping your space, workflow and test matrices to a custom lab design that optimizes safety, efficiency, and regulatory audit readiness. Whether you're integrating within an existing quality control floor or building a greenfield facility, our engineering team lays out:

Ergonomic test bays with clear sightlines and rapid access for EN455452 procedures

Controlled-environment enclosures for repeatable thermal and smoke measurements

Automated sample loading stations to reduce operator variability and accelerate throughput

PrecisionEngineered Equipment
Our inhouse manufacturing expertise delivers railwaygrade fire test machines that exceed standard performance benchmarks:

Heat Release Calorimeters with ultrafast response sensors for timeresolved HRR curves

Smoke Density Analyzers tuned to ISO56592 and EN455452 photometric specifications

MultiGas FTIR Toxicity Systems capable of concurrent CO, CO, HCN, and NO analysis

Material Flammability Rigs for Vertical and Horizontal Spread of Flame (ISO119252)

All units come prevalidated and wired for plugandplay installation, reducing onsite commissioning to days instead of weeks.

Compliance, Calibration & Certification
Beyond machinery, KDMGlobal supports your accreditation journey:

Drafting and submission of EN455452 documentation packages

Onsite calibration traceable to international metrology standards

Operator training programs aligned with ISOIEC17025 and NABL guidelines

Annual maintenance contracts to preserve measurement integrity over time

Why KDMGlobal?
EndtoEnd Ownership: From concept to commissioning, one partner handles every technical detail.

Scalable Solutions: Expand or reconfigure your lab in phases without disrupting existing workflows.

Deep Domain Expertise: Our R&D team actively participates in railway fire safety working groups, keeping you ahead of evolving standards.

Elevate your fire testing capability and achieve rapid EN455452 certification with KDM Globals complete lab setup and equipment solutions engineered for precision, delivered with confidence.