Miniature Circuit Breaker Automatic Assembly and inspecting line
MCB Automatic Assembly and inspecting line
Keyword: Miniature Circuit Breaker Automatic Assembly, Miniature Circuit Breaker, Automatic Assembly line, Assembly Machine, Assembly Production Line
Product Introduction
Basic operation process:
ï?¼Loading by AGV robots, printing QR codes based on the product work order issued by the SAP system, and then separating the upper and lower shells.
ï?¼Bottom coating of the upper shell: The installation of three components is completed through ten processes, and after each assembly is completed, there is a corresponding installation accuracy testing process to ensure that the assembly is completely qualified.
ï?¼Installation of lower shell components, upper and lower shell assembly: A total of 25 processes are used to install 12 components. After each part is assembled, guide pins are used to ensure the upper and lower assembly. After the installation of internal components is completed, the product's on/off function is tested. After passing the test, rivets are installed, pressed again, and the screws are removed. All installations are checked, and after passing the test, they are transferred to the inspection station.
ï?¼Unipolar products undergo instantaneous detection, delay detection, cooling tower and other unit inspections, and are then labeled with QR codes and covers before being transferred to the next workstation.
ï?¼Multi pole products require 9 steps of multi pole assembly, and after assembly, a second delay is performed to verify the stability and reliability of the product
ï?¼Finally, it is transferred to the automatic packaging unit through pressure resistance testing, transfer printing, laser labeling, and buckle installation.
The specific parameters:
(1) Equipment input voltage: 220V �± 10%, 50Hz;
(2) The equipment has functions such as automatic shell loading, lid opening, assembly of arc extinguishing plates, magnetic guide plates, handle springs, base springs, positioning pins, handles, jump buckles, locks, coil components, iron core components, wiring columns, adjustment screws, arc extinguishing covers, CCD recognition, lid closing, identification of qualified and unqualified products, assembly of cutting processes, online detection, real-time monitoring, component life monitoring, data storage, MES system and ERP system networking, parameter arbitrary formula, smart energy analysis and energy-saving management system, intelligent equipment service big data cloud platform, etc.
(3) Theoretical production effeciency: 2 seconds per unit; Daily production of approximately 14400 pieces/8 hours;
(4) This device has the function of power-off to save data for 30 days, making it easy to manage production data;
(5) This device adopts touch screen operation, has a computer communication interface, and printing function
Supplier: Shear stud welding machine, flexible loading system, stock bin of material, sandblasting room, optical fiber grinding machine, automatic production line(customize), vision automation equipment(customize)
