10Hl Automated Brewhouse

The main description of the plant equipmet is:

1. Brew House Make & Capacity:
Steinecker1995 -1999
5 brews/d, 450-500 hl/brew. for 7000 kg malt, 3850 Raw grain
Cast-out quantity: 500 hl, 16,5° Plato
8 Brews/ 24 hours, annual capacity 0.85 Mhl
Controls are based on Siemens S5 and S7 PCS with, Botec Control system, PC Windows 2000 (Steinecker)
Laboratory yield = 97.1% (2.1.09 – 28.5.09, 837 brews)

The Brewhouse was installed in 1996 - 1999 by Steinecker to a high standard of control and automation and it contains the following main equipment:

Wet Conditioning Mill, capacity 20 tons/hour and it is fully overhauled 2008

Configuration, main characteristics:
1 wet mill plant: 20 t/h
1 mash tun kettle plant: V=550 hl
1 lauter tun plant: D=7200mm
1 weak wort tank: V=155 hl
1 pre run vessel: V=640 hl
1 CIP- water distributor
brew/whirpool kettle hot wort max. 520 hl (1 brew / 5 hours)
wort cooling 400 hl/h, 10°C

- Mash Kettle, a jacketed vessel 550 hl
- Enzyme Dosing pot and pump
- Lauter Tun complete with spent grain tank and Pondorff pneumatic grains transfer. Tun capacity 814 Hl and diameter 7200 mm, Solids capacity of 7000 kg malt and 3850 kg raw grain. Complete with internal rakes and scrapers
- Pre Run Vessel complete with internal heater , volume 640 hl
- Wort Boiler/ Whirlpool, gross volume 757 hl net 520 hl
- Wort Cooler with aeration – GEA supplied plate heat exchanger (YOM 1990) – rated at 450 Hl/hr cooling the wort from 95oC down to less than 10oC. Cooling achieved with brewing water and then chilled water. Aeration achieved by use of a sintered disc and static mixers, and controlled manually using mass flow meters
- 2 Hop Pellet Tanks
- 2 Hop Oil Tanks
- Brewhouse Weak Wort Tank, volume 150 hl
- Alfa-Laval Decanter, year 2008, capacity 100 hl / h
- 2 Weak Wort Tanks, volume approx 80 hl each
- Gypsum Tank, volume approx 40 hl
- Wet starch tank – volume 100 hl
- Spent Grains Silo
- Spent Grains Drying System
- Bulk Acid tank – plastic tank with integral bund and dosing pumps

General description:

ZYBREW small craft brewery is more used for brewpubs or customers who wants to make smaller breweries.

The size range from 3HL to 10hl, or 3BBL to 10BBL, with flexible heating method, which includes electric, gas and steam heating. We do the system based on existing building, the total layout following exact building requirement, the principle is making full use of the space. The goal is helping the hobby brewers who wants get into beer business with good and reasonable solution and using the brewery system for easy and simple brewing. Making the system combined well with your existing brewing knowledge.



Features:

Good balance between investment and future profits based on limited budget
Simple but perfect solution to guarantee stable beer quality
Easy to get used to the whole system operation
Can be manual or automatic control level
Well pre assembled system for easy installation

Well suits the local authority regulation

Good heating efficiency to guarantee right evaporation



Basic configuration:

Grain handling: Mill, optional malt conveyor unit

Brewhouse: Two or three vessels, gas, electric or steam heating

Cellar: Fermenter + BBTs or unitank, pre assembled piping line

Cooling: Chiller connected with glycol tank for fermentation and wort cooling

CIP: Portable CIP trolley or movable pump



Optional:

Manual bottle or can filler

Diatomite filter

Kegging unit: Keg filler or washer

PID or PLC control optional

To ensure a smoothly beer brewing process, there are generally 6 main parts in the 1000l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc.

The 1000L/10hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.

To ensure a smoothly beer brewing process, there are generally 6 main parts in the 1000l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc.

The 1000L/10hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.

To ensure a smoothly beer brewing process, there are generally 6 main parts in the 500l 2 vessel microbrewery plant: The malt miller, Brewhouse unit, Fermenters, Glycol system, Control system and CIP cart. We can also supply relevant devices including brite tanks, bottling line, canning machine, beer filter, keg filler, keg washer and stainless steel kegs etc.

The 500L/5hl capacity is popular capacity for starting a new beer brewing business, no matter you have beer brewing experience or not. It has a wide range of applications in micro breweries, pub, bar, restaurant and tap room etc. The standard 10hl beer brewing system made by food grade stainless steel, but the shiny red copper is also available if you plan to have a more engaging perspective.

1000L Beer Brewery system
General description:
Capacity: 10HL 20HL 30HL 40HL Or 10BBL 15BBL 20BBL 30BBL or customized
Heating method: steam (recommended)
Efficiency: Max 6 Brews per day
The traditional three vessel brewhouse configuration is mash tun + lauter tun + kettle / whirlpool combined, or mash / boiling tank + lauter tun + whirlpool tank. Material used can be SUS 304 or 316

Brewhouse is designed and fabricated as the exact brewing process request from client and the local requirement. Tanks size designed as exact beer plato / gravity from client. The goal is helping client with easy brewing operation, making the whole brewhouse setup more suitable for right recipe , increasing the efficiency and lowering the energy cost etc.

Making a brewery is longer term operation, our wish is helping you find the value behind our price, and develop the balance between income and investments.

10HL-100HL Brewhouse
The 10 Barrel (10 BBL) Brewhouse is ideal for small to medium sized breweries, craft brewpubs and brewers looking to expand their production. With a capacity of approximately 1,170 liters of beer per batch, the system combines high performance with the flexibility to meet diverse brewing needs. YME's 10 bbl brewhouse is ideal for small to medium sized microbreweries looking to produce on a commercial scale in a relatively compact footprint and have the flexibility to brew a wide range of beer styles.

Features:
High-quality materials: Manufactured from 304 or 316 stainless steel to ensure the durability and ease of cleaning of the equipment, which meets food-grade standards.

Versatile configurations: 2, 3 or 4 vessel systems are available, and combinations of saccharification/filtration tanks, boiling/rotary tanks and hot water tanks can be selected according to demand, adapting to different brewing processes.

Heating mode: support steam, electric heating or direct flame heating, you can choose the most suitable heating mode according to the actual conditions.

Automatic control: Equipped with PLC or PID control system, it realizes precise control of temperature, pump speed and other key parameters to improve the stability and repeatability of brewing process.

Compact design: small footprint, suitable for brewing environments with limited space, and at the same time with efficient production capacity.