In the production line of concrete piles & poles, It's not only a mold for fluid concrete forming, but also a coordinating equipment for prestressing;
Advantage: High level of solidity with thickened and entire longitudinal plate; Flange connections with thickened end plate at two sides which helps bear greater tension; Thicken the running wheel to improve safety and reliability, and increase the service life of mold as well.
Lifting & Moving Machine contains hydraulic system and electronic control system, it mainly consists of hydraulic lifting mechanism and walking mechanism;
It could transfer the mold & product between different conveyors & procedures to adjust the direction and processes.
Advantage: Safe, reliable, highly efficient operation of transferring, high carrying capacity.
Working Principle¡êo
Centrifugal Spinning Machine for spun concrete pole & pile is driven by variable speed AC Motor. High centrifugal force extracts the excess water from the fresh concrete placed in the mold. This process makes the concrete extremely denser. This in turn improves the quality of the concrete. The pole produced will have smooth surface with void cross-section.
The spinning process starts with slow revolution. The concrete will be distributed uniformly over the full length of the mold. Following that, the revolution increases automatically to medium speed and finally to high speed. At the highest speed, a large magnitude of centrifugal force (~30g) acts to compact the concrete, and form the Standard quality poles.
1.Super-strong steel structure , made of extensive imported original parts, ensuring more stability and reliability for the main machine body.
2.The whole process uses a plc aptitude control and dialogue system of human -machine interface, easy to analyze the chance signal , ensure the best operation effect.
3.High-efficiency and super-strong vibration system , computer control flow pressure of the hydraulic system , realise vertically thus greatly increase products compactness and mold-box service life.
4.The cloth system adopts semi-closed screen reticular feeding unit to feed materials forcedly , with evenness and even speed , ensuring product intensity.
5.Fitted with special hydraulic loading unit, readily realise mass and automatic production , saving a great deal of human power , maintenance , and circulating fund investment.
The technical data of qt3-15 technology parameter are as follows:
Max. Theor. Concrete Output: 87m3/h
Concrete Pressure: 13Mpa
Model Of Main Pump: K3V112DT
Cylinder Diameter/ Rod Dx Strok :125/80X1650mm
Concrete Cylinder Bore X Strok : 200X1650mm
Motor Power: Weichai Cummins/132kw
Rated Rotating Speed: 2200r/m
Hopper Capacity: 660L
Hopper Height: 1400mm
Theor.Max.Horizontal Delivery Distance: 1350m
Theor.Max.Vertical Delivery Distance: 350m
Number Of Strokes Per min : 28
Oil Tank Capacity: 500L
Out Dimension: 6400x2160x2800
Total Weight: 6300kg.
Double-position vertical vibration concrete pipe making machine
Retaining the original core vibration machine advantages of good quality, safety, environmental protection, energy saving, immediately mould releasing, Our 300- 1200 double-pipe automatic vertical vibration concrete pipe equipment adopts the unique rising core technology ,including the following advantages and features:
1. High efficiency: 300- 800 forming two pipes at the same time, producing 10 pcs per hour of 2.5M of reinforced concrete drainage pipes;1000- 1200 forming single shape, 5pcs of 2.5M tube, total 200m pipes can be produced every day.
2. Product strong adaptability: 300 800 mm diameter pipe productions can be matched randomly (European similar devices can only produce the same diameter pipes). Reinforced pipes, unreinforced pipes, flat end, tongue and Groove, socket and spigot types of pipe-shape can be produced, and the device can be used for producing lining anti-corrosion pipeline.
3. High degree of automation: using computer control system, touch-screen display, vibration frequency, the concrete feeding speed is adjusted automatically, only one operator for the machine, greatly improved the productivity, labor is 10% to 20% of centrifugal and suspended roller process.
4.Reducing investment: double automatic vertical vibrated pipe transported by forklift to complete, no need the Overhead Crane in the workshop, thus saving more than 50% civil engineering costs (such as the overhead Crane beam and rail, also the concrete foundation) and the full cost of a whole set of 16 ton Crane. If calculated by the 40Km small diameter pipe production line put into each year, overall investment is only half of the centrifugation, suspended roller process.
5. Cost savings: double automatic pressing vibrating machine concentrate the advantages of vertical vibration machine, can save labor, cement , steam and other costs.
After-sales service:
Documentation provided by the supplier, service content
Equipment before entering the factory drawings, Services content:
1. Vertical vibrated equipment layout.
2. Vertical vibrated equipment Foundation pit construction plans, construction plans.
3. Mold trays at the end of processing the specifications chart.
Drawing information provided after the equipment into the plant, service content:
1. Vertical vibrated equipment operation and maintenance manuals.
2. Vertical vibrated equipment circuit diagram.
3. Hydraulic system principle diagram.
4. Lubrication system diagram.
5. Oil reference list.
6. Operators, maintenance workers and technical training, shift instructions.
7. Provide a suitable core vibrated pipe production process parameters and assist users to pilot to production.
8. Provide spare parts list.
Warranty, after-sales service content:
1. The company provides machine equipment warranty period of one year.
2. Operation for half a year, the company sent its staff to assist users with maintenance.
3. User equipment repair, 24 hours to the company maintenance personnel.
4. Our device with all kinds of spare parts.
300-800 forming two pipes at the same time, producing 10 pcs per hour of 2.5M
Working Principle:
Vertical Vibration Casting pipe making Machine is one of the most advanced Concrete pipes making technology in the world at present, which integrate the technology of Mechanical, electric, Hydraulic, and the Automatics. This machine is easy to operate, much higher efficiency, and full-automatic. It can be used to produce the concrete pipe from DN600-3600mm, length 2-3 meter, and range from water drainage concrete pipe, Steel collar Jacking pipes, Box culverts, and the lined PVC or HDPE cement pipes and Manholes.
The most important part of is the Vibrating Rod in the center of inner mould; the vibrator will produce high frequency exciting force while rotates at the fast speed, the exciting force will pass through to the inner mould, then to the vibrating transmission Spring, then to the outer mould. The concrete will become solid and density under the high strength vibration force, and form Quality pipe.
Features:
1. Adopting the High Frequency Inner Vibrating, the concrete will become solid and density more evenly and more thoroughly. The pipe will be better in structure and stable in quality;
2. Using the half-dry cast concrete, the inner mould and Outer mould will be released instantly, so each diameter pipe just needs one set of moulds, which saves a lot of moulds investment, also saves a lot of time for workers assembling and disassembling the moulds, also improves the production efficiency. After releasing, the pipe could be curing by itself with the cement heat hydration, no need the steam curing, which also lowers the steam curing cost;
3. Wide range of production, this machine is capable to make not only water drainage concrete pipe, Steel collar Jacking pipes, but also Box culverts, Lined HDPE pipes and Manholes.
4. Variable Frequency motor, Inverter, Touch Screen and PLC, also the hydraulic technology are used in our machine. Top Quality and best price.
The concrete pipe from DN600-3600mm, length 2-3 meter
2 this pipe machine use the dry cast material, there will no waste cement mud, then it wont pollute the environment.
3 during the production, the noise is low, it is about 80-90 db
4 the concrete pipes are with high pressure load and with high production efficiency.
Working principle
This machine use the roller to support the pipe mould, and produce the roller force to concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force, and when the mould with the inner concrete pass on the roller, the concrete between the mould and the roller will be compacted solid to form a pipe.
