Induction Hardening Equipment

We manufacture Bus bars, Induction heating coils for any design (any make m/c) and
application prove out for Hardening, Billet(forging), Heating, Brazing,
Soldering, Annealing,softening, Jig-Fixtures,quench rings etc and Ferrotron cores
(Fluxtrol make)

Induction hardened hard chrome plated rods with Ck45 quality, excellent surface roughness, optimum corrosion resistance and high impact resistance for hydraulic-pneumatic cylinders and other applications.

Technical Specifications
Steel Grade:C45E (EN 10083)

Diameter Range:12 to 120 mm

Tolerance Class:ISO f7

Roundness:Diameter tolerance / 2

Standard Lengths:For 60 mm: 5600 - 6200 mm,For 60 mm: 5800 - 6200 mm

Upon request: special lengths on all diameters

Surface Roughness:Ra max. 0.2 m

Surface Hardness:min 55 HRC

Hardened Layer Depth:2.0 mm

Chrome Layer Thickness: 20 mm: min. 15 m, 20 mm: min. 20 m

Chrome Layer Hardness:min. 900 HV (0,1)

Induction brazing is a process that uses induction heating to join two or more metals. Induction heating uses an electromagnetic field to provide heat without contact or flame. Induction brazing is more localized, repeatable and easier to automate than traditional torch brazing.

Induction brazing has been around for a long time, but is only now becoming widely available due to advances in induction heating power sources.

The principle of induction brazing is similar to that of a transformer, where the inductor is the primary winding and the heated part acts as a single-turn secondary winding.

Solutions for induction brazing of workpieces using
Copper and copper alloys

Brass

Aluminum

Iron

Steel, stainless steel and all types of carbide

Tungsten

Chromium

Nickel and nickel alloys

Cobalt and precious metals

Dissimilar metal brazing applications

Common applications for induction brazing

New applications for induction brazing are discovered every day, but here is a list of common induction brazing applications.
Back-bending brazing using induction heating equipment.

Brazing copper heat transfer tubes

Brazing copper heat exchanger tubes in refrigeration units and custom trucks

Multi-strand brazed flat copper wire and squirrel cage rotors for motor and transformer manufacturing

Brazed busbars

Brazed brass threaded fittings in various piping systems

Brazed carbide pins for road construction

Carbide blade fabrication

Steel pipe assemblies

Large motor and transformer repair, such as wind turbines, hydro turbines, nuclear transformers, mining equipment and agricultural equipment

Electric and hybrid vehicle manufacturing

Medical device manufacturing

The benefits of induction heating for brazing
Induction brazing offers many advantages over flame brazing or furnace brazing. This short list may cause you to reconsider your current manufacturing process:.

Faster production

More precise brazing

Create superior joints with consistent heat

Easily set up reproducible processes

Improve energy efficiency and reduce utility costs

Improve worker safety

Reduce downtime

Improves equipment reliability