CASTOMANIA2010 model CSTMG003 is a machine for induction melting and centrifugal casting of small and fine details in dental technology, with a built-in control panel.
The custom machine is designed for precision, using induction melting of metals, which ensures high purity of the workpiece and a high degree of homogeneity.
Centrifugal casting ensures good filling of the casting, as well as achieving high quality clean, and precise results with a uniform structure and smooth surface of the details.
Model 003 is compact and includes the following functional components:
Variable power supply module;
Semiconductor transistor high-frequency generator;
High frequency isolating transformer;
Capacitor battery and operating inductor;
Rotary arm chamber for centrifugal casting;
Control panel, monitoring, and diagnostics;
Water cooling system;
20 guaranteed consecutive castings
Warranty 18 Months
After sell parts warranty 7 Years
1. Reasonable structure design makes cleaning machines much easier and thorough. The surface has been polished, outside structure parts and tightening parts as well as rotating drum are all made of stainless steel. You can open the lid to clean the space between shell and rotating drum conveniently.
2. Frame is plate structure, and the barycenter of the machine is fallen down. So you can get a smaller installing space. Plate frame can be used as operation platform.
3. Liquid damping absorber can effectively eliminate vibration. This makes ordinary maintenance much easier.
Spray system is used to clean inside surface of shell, inside and outside surface of rotating drum, and other invisible parts in the centrifugal machine. This guarantees the cleanness and also corresponds to gmp standard.
4. It can be started up by transducer stably. Separation sufficient can be adjusted. It is equipped with contactless energy consumption braking system and anti-static belt conveying. Sealing parts are made of silicon rubber or fluorin rubber. It can realize the requirement of obturating explosion prevention, so it is suitable for the application of poisonous conditions or the conditions in which the material which can easily get fire or explode.
5. This machine can be used in many fields. Not only it can be used for separation of suspension liquid in which the solid state material is particle shaped, but also it can be used for separation of fiber state material.
The centrifugal separator is specially used for the two phase and three phase separation. The Two phase separation machine is to separate the suspended solid from liquid or separate two liquids which have the different specific gravity and are immiscible. The three-phase separation machine is to separate the two immicible liquid phases and a phase of solid at the same time.
Parameter(for milk clarification)
ModelCapacity(L/H)PowerDrum speed(RPM)Inlet Pressure(Mpa)Outlet Pressure(Mpa)Wight(kg)Dimension(mm)
RPDR60420002.288000-0.10.1-0.3280800x600x900
RPDH20630005.570000-0.10.1-0.3480990x930x980
RPDH20750007.560800-0.10.1-0.36801120x910x1225
RPDH211100001555000-0.10.1-0.310801200x1150x1420
RPDB4131500018.553000-0.10.1-0.313801250x1200x1500
RPDB415200002251000-0.10.1-0.316801300x1300x1650
The capacity is only for reference, the actual situation depends on material properties of customers.
1/. Semi-Automatic 3-Stataion Centrifugal Casting Machine
STSC12, STSC14
Application:
It is used to produce casted buckles and accessories for the leather industry and garment industry, imitation jewellery, promotion gifts, medal, and figurines etc from zinc alloy, tin alloy, other metals, wax, or resin. Production output up to 200 casting operations per hour.
Features
Welded Steel structure
Precious Index rotary table, speed adjustable.
Independent mould camping pressure system with independent pressure regulator and pressure gauge
Variable frequency drive adjust centrifugal speed and indexing speed from 0-1400 rpm
Safety protection of the centrifugal area.
Fan Forced mould cooling.
Touch Screen control panel Digital setting and display all functions, centrifugal speed and timer.
PLC setting and controlling all cycle functions.
Automatically diagnoses whether the rubber mold is placed or not.
Built-in fan forced cooling rubber mold improved working life of the mold.
Easy operated and maintained
This model is mainly used for balancing rotating work pieces, Such as large and medium- sized motor rotors, blowers, pump impellers, centrifugal, drying cylinders, and rollers, mine ventilator etc. The gimbals -driving offers several rotational speeds, large driving power, high precision and easy operation etc.
Specification Parameter:
Mass scope of workpiece(kg) 2000
Mass diameter of workpiece(mm) 1800
The distance between two bearing pedestals(mm) Min100
Journal diameter on roller carriages(mm) 40-240
Distance from coupling flange of drive shaft to center of farthest bearing (mm) 1800
Spindle speed(r/min) 280/560/900/1800
Motor Power(kw) 7.5(variable-frequency)
Universal coupling torque(N.m) 300
Minimum achievable Residual Unbalance(emar) 1g.mm/kg.
The MF 22 is equipped with a tried-and-tested ceramic-ring setting system, available optionally as a 1, 2, 3 or 4-container system, each with a 22 liter container. Special versions, for instance, such as 6 to 8-container systems are also feasible. Features a modular design ideal for processing precision components. Easy handling, trouble-free operation.
Width = 58 cm
Depth = 99 cm
Height = 149 cm
22 Liters
110 kg
0,85 kW
230 Volts.
High-speed and stable running of the main machine
The running stability and the rotation speed of the tube molds are the key factors affecting the quality of the product. Therefore, the requirement of stability in the running of the main machine is very high. In high-speed operation, the smaller the radial run-out of the tube molds is, the more uniform the wall thickness of cylinder liner will be, and also the more stable the structure performance will be. The main machine is of cantilever construction with bearing blocks made of cast iron for good shock absorption. The stepless VVVF AC motor and high-performance vector control converter are adopted to drive the spindle rotating via high-performance V-shaped belt, thus to ensure accurate speed regulation of mould. The spindle is also provided with a brake that can ensure rapid stop of mould so as to enhance production efficiency.
Rotary workbench with rapid, smooth and accurate positioning function
The main multiple machines are arranged on the workbench that can realize multi-position shifting of each machine. The AC servo control is adopted for rapid and smooth rotation, accurate positioning and rotating speed regulation.
The spray rod movement adopts servo control, which can stabilize the rod moving and make the rod positions adjustable, thus ensuring the uniformity of the coatings. The moving speed of the spraying rod can be divided into three adjustable phases, each of which can be adjusted in moving distance and moving speed to cooperate with the rotation speed of the tube molds and the spraying pressure to meet the requirements of a variety of complex spraying processes.
