M16878 M22759 Mil-Spec Ptfe Fep Etfe Lead Wire

Product Overview
Our M16878 and M22759 series military-specification (Mil-Spec) hook-up wires are designed for high-reliability electronic interconnections in extreme environments. Manufactured in strict compliance with MIL-W-16878 and MIL-W-22759 / SAE AS22759 standards, these wires feature fluoropolymer insulation (PTFE, FEP, or ETFE) that delivers exceptional thermal stability, chemical resistance, abrasion protection, and flame retardancy. They are the preferred choice for aerospace, defense, semiconductor testing, and industrial applications where performance and safety are critical.

Key Features
Specification Compliance

MIL-W-16878 (all types)
MIL-W-22759 / SAE AS22759
NEMA HP-3 / HP-4 (partial types)

Conductor Options

AWG 38 to AWG 10 available
Solid or stranded (7, 19, 37, or 41 strands)
Plating: Tin, Silver, or Nickel customizable per temperature and corrosion requirements

Insulation Options

PTFE (Polytetrafluoroethylene) up to 260C
FEP (Fluorinated Ethylene Propylene) up to 200C
ETFE (Ethylene Tetrafluoroethylene) up to 150C (200C short-term)

Voltage Ratings

250V, 600V, or 1000V options available

Colors

Standard: White, Black, Red, Blue, Yellow, Green, Orange, Brown, Violet, Gray other colors available upon request

Why Choose Us?
Full traceability with mill test reports available upon request
Custom spool lengths and packaging options (spool, reel, or cut pieces)
Short lead times for both standard and custom orders
Competitive pricing with consistent quality
Technical support for specification and application inquiries

Contact Us
For more information, samples, or custom quotations, please contact our sales team. We welcome OEM and ODM inquiries.