1.Direct connection technology between air conveyor and in-feeding starwheel is applied to replace in-feeding screw and conveying chain to ease bottle changing process with only to change few parts. Newly-designed bottle-separating grippers are assembled to starwheel.
2.Neck-hanging technologyis applied in bottle transportation. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only few parts need to be adjusted
3.Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.
4. splint of starwheel using twist descending way to simplify the process of bottle-size-changing. Only need to change arch board and starwheel ,within ten minutes.
Model YFCY12-12-4
Capacity(B/H) 3000-4000
Bottle size Neck:ö50-100mm Height:150-320mm
Water pressure 0.18-0.25Mpa
Water consumption(kg/h) 2000
Washing station 5
Dripping station 3
Filling precision +5MM
Air pressure 0.4Mpa
Air consumption 0.4m³/min
Power(kw) 3.5
Weight(kg) 2000
Dimension(L*W*H) 2100*1600* 2100 mm.
The equipment is used in production of non-soda drink of mineral-pure water packed in polyester bottles. Washing, filling and capping are integrated in one machine.
The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface normal pressure filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Components:
Washing- filling -capping system: 1 suit
Value washing system: 1suit
Empty bottle stop system when machine stop: 1 suit
Bottle control system when machine stop: 1 suit
UV sterilization lamp: 2 PCS
Crawl device: 1 PC.
Operation
1, Worker put bottles into bottle unscrambler; Unscrambler will bring bottles into 3 in 1 machine
2, Worker put caps into cap elevtor; Elevator bring caps into 3 in 1 machine.
Electrical apparatus
PLC/ transducer/ touch screen: Mitsubishi
Contactor/ air switch/ stabilized voltage supply: Schneider
Photoelectricity/ proximity switch: Autonics
Cylinder: Airtack
Motor: AB motor.
Model YFCY12-12-4
Capacity(B/H) 3000-4000
Bottle size Neck:ö50-100mm Height:150-320mm
Water pressure 0.18-0.25Mpa
Water consumption(kg/h) 2000
Washing station 5
Dripping station 3
Filling precision +5MM
Air pressure 0.4Mpa
Air consumption 0.4m³/min
Power(kw) 3.5
Weight(kg) 2000
Dimension(L*W*H) 2100*1600* 2100 mm.
Automatic Juice drink 3 in 1 hot filling machine:
The equipment is used in production of non-soda drink of fruit juice, fruit wine, minerals and pure water packed in polyester bottles. Washing, filling and capping are integrated in one machine.
The most advanced technology from Japan and Germany is employed in the design. The gravity fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.
The frequency changing technology is used to adjust the operation speed steplessly. The production capacity can be displayed digitally and can be adjusted conveniently.
Model YFRG12-12-4 YFRG18-18-6 YFRG24-24-8 YFRG32-32-10 YFRG40-40-12
ProductionB/H(600ml) 4000-5000 6000-8000 8000-12000 12000-15000 16000-20000
Bottle standard Neck:ö50-100mmHeight150-320mm
Water pressure of washing bottle 0.18-0.25Mpa
Water consumption for washing bottlekg/h 1300 2000 3000 4000 5000
Spraying position 4 7 10 14 18
Dripping bottle position 3 5 8 10 15
Filing precision +5MM
Gas source pressure 0.4Mpa
Gas consumption(m³/min) 0.3 0.4 0.5 0.7 0.8
Total powerkw 4.2 4.5 5 6.2 7.8
Total weightT 2 2.5 3 4 6
Dimension L*W*H)mm 2100*1600*2100 2500*1750*2100 2700*2100*2100 3500*2100*2100 3800*2200*2200.
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