VOL-1500E auto ct winding machine is used for winding large sized toroidal shape Coils,is a new generation of winding equipment according to the power industry requirement.
Japan Mitsubishi PLC control High productive,human-computer interaction.
Stepping motor speed control for accurate winding,Winding speed can be specified using the front panel keys.
User friendly control console with touch screen.
High-tech shuttle for highest efficiency.
Microprocessor based controls, easy for program-setting and handling for operator.
Large memory capacity for storing steps of winding.
Password protection for administrative settings as well as operators setting.
Easy programming of multi-step, multi-speed settings.
Heavy machine weight design to avoid machine shaking while winding.
Automatically laying wire, change winding direction.
Realize dual-wire, multi-wire winding, forward and backward winding, preset 100 different kinds of wire data in machine.
Main technical parameters
Model VOL-1500E
Diameter rang of windable electromagnetic wire Ï?1.0~3.5mm
Min inner diameter of winded coils Ï?200mm
Max outer diameter of winded coils Ï?1500mm
Max height of winded coils 250mm
Max winding rotation speed 100rpm
Machine tool power 2.2kW
Max outline size of machine tool 1300*1000*1500mm
Color Blue,Calx,Customizable
as main equipment in the production line, it's designed for the GRP pipe manufacturing. Mechanism constitution and its working principle are Stating as follows:
It mainly consists of mandrel driving device, overall frame, steel Band pusher, beam cam disc, band circulating head, band exit head, beam for Band supporting, steel band, liner chopper devices for liner and structure, sand Feeding device, chopped roving shelf for liner and structure, hoop roving shelf for liner and structure, Resin mixing and spraying devices for liner and structure, infrared heating System, mylar winder, surface veil winder, external layer winder, pneumatic Rollers for liner and structure, finishing pneumatic roller, Hydraulic lifting Table, online cutting & grinding device, dust collector, PLC control System, electrical control system, etc.
the main transmission of the winding machine is assembled with mould Consisting of cam disc, band exit head, band circulating head, beams for band Supporting and closed-loop steel band.
Once the mould rotates with the transmission, steel band winds on the beams distributed around the circle of cam disc and moves in the axial way under the impetus of pushers. Band will be pushed forward at one band width with every complete revolution of the mandrel. When it arrives the rear end of the beam, steel band will be LED into mandrel's hallow tube via exit head and Circulating head, and then return to the very starting point. In this way, Steel band forms a circulation process of winding, pushing forward, leading Out, leading in and rewinding.
Wind the mylar and surface veil onto the band as it forms the Winding cyclic movement. And, simultaneously, onto the band, spray resin through spraying device for liner layer and structure upward side, spread Chopped roving via chopper devices for liner layer and structural layer, feed Sand by sand feeding device, and wind hoop roving from the roving shelf. after the hoop roving, chopper, resin and sand on the band are completely mixed and Impregnated with the effect of pneumatic roller, it moves forward with band in the axial way into the infrared heating area to be cured and then moves on Until leave the band mould. Hydraulic lift table will rise sequentially and the Rollers on the table support the cured pipe. Pipe will be cut after it reaches A certain length and both ends are trimmed by online cutting and trimming Devices. In this way, the production of a pipe is done. The amount of chopped Roving for liner layer and structural layer, hoop roving, sand as well as resin Are preset and controlled by PLC which also controls the temperature of resin And sand.
Size can be customised, welcome your customised design
Overview of Organic Glass Copper Wire Shield ( accessaries full transparent wire barrel)
1. Transparent Barrel coiler is to accomplished because pressure gram of force organic glass strikes for one time merely, reason precise equipment and advanced polishing handicraft.
2. Main be used to enclose to enamel insulated wire, to start to transparent, beautiful, protecting enamel insulated wire an effect cover.
It is very important to protect the wire from damage, and our Transparent Barrel Coiler can offer this protection.
Advantange of Organic Glass Copper Wire Shield ( accessaries full transparent wire barrel)
The Transparent Wire Barrel Coiler to Protect Wire is made from ACRYL and ceramic eyelet which used for covering the wire spool, avoid the dust close wire, make sure the wire be loaded and passing smooth during winding for winding machine.
Transparent Wire Barrel Coiler to Protect Wire(Wire spool cover)----Barrel coiler is accomplished because yake force organic glass strikes for one time merely, reason precise equipment and advanced polishing technology, make that glossy, beautiful reaching a surface, on being used for cover mainly to enamel insulated wire circle, dust prevention attractive looks goes over line effect
1. Winding machine nailed one three reliable, enhance space utilization, No problem mixing traditional aluminum jonits and reduce labor and material costs.
2. Mechanical transmission system using double servo motor, The main shaft and the reel servo positioning device. To ensure the quality and stability. Needle distance and the guide for the establishment of the excellent. Fast. High productivity.
3. The machine adopts the famous desigh of the circuit control programmable PLC, the nailed, winding length of the speed with text display setting, fault display directly. Expedient setting operation.
4. The machine can choose cleaning device can absorb the foil foil ash trail, another option that can detect short-circuit testing organization within the short sub-prime.
5. Structure of double of four electrolytic paper, high aluminum foil overlap. Volume electrolytic paper can be 1 to 3 laps. Is the machine of high pressure products for the best.
6. Guide wire nail machine negative foil flat on the department is adding a layer of aluminum foil before(10-16mm), capacitor in a dynamic work to improve
Bfbs-a automatic winding machine series is the complementary equipment for automatic braiding machines, winding wire, yarns and thread around bobbins evenly and orderly. The series have single axis winding machine double axis winding machine, four axis winding machine, etc. They have the following features:
1.Self-stop when wires, yarns broken or empty
2.Self-stop when preset winding no, guarantee every bobbin has equal yarns capacity.
3.Control panel is fixed on the left of the machine. The bearing box and potentiometer control the speed of winding yarns
4.Self-stop when broken or empty, spindles have self-brake device.
