Gabions are wire mesh boxes, containers or baskets filled with rock to prevent soil erosion and to retain/contain soil particles. They reduce water velocities and re-capture river bed sediment in streams. Flat Gabions, called River or Reno Mattresses are widely used in river courses where soil erosion is a problem over a wide flat area and a large area needs to be protected against soil loss/scour. They are used mostly in the civil engineering industry especially in the construction of roads.
A gabion wire mesh panels (from Italian gabbione significance "big cage"; from Italian gabbia as well as Latin cavea significance "cage") is a cage, cyndrical tube, or box filled with rocks, concrete, or sometimes sand and soil for use in civil engineering, roadway structure, and also military applications. For erosion control, caged riprap is used.modular gabion systems For dams or in foundation building, round steel structures are made use of. In an armed forces context, planet- or sand-filled gabions are made use of to safeguard artillery crews from opponent fire.
gabion wire mesh factory FEATURES
Lower budget
Anti-rust,Long Service Life
Galfan wire available
Fast installation
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Gabions consist of rectangular units, fabricated from a double-twisted hexagonal mesh. Filled with stones, gabions become large, flexible and permeable elements from which a broad range of structures may be built. Gabions and mattresses are widely used for hydraulic and geo- technical control such as retaining walls, riverbank protections, weirs, channel linings etc.
Gabions are divided into cells with diaphragms (usually spaced at 1 meter or 3¡¯ intervals), whose function is to reinforce the structure. The mesh (except for the diaphragms) is reinforced on all edges with wires of a e
Gabions are rectangular cages made of double twist hexagonal wire mesh, filled with appropriately sized rock. They are used as retaining walls, toe protection for slopes or as weirs. The flexibility of gabions allows significant deformation without affecting the structural integrity of a wall. If revegetation of a structure is required, the environmentally friendly nature of gabion cages does not impede this process.
Gabions are available in the following standard sizes:
L(m) x w(m) x h(m)
1m x1m x 1m
2m x 1.5m x 1m
2m x 0.5m x 0.5m
2m x 1m 0.5m
2m x 1m x 1m
4m x 1m x 0.5m
4m x 1m x 1m
6m x 2m x 0.5m
Hexagonal wire netting gabions are wire containers made of hexagonal wire netting. Wire diameter varies with the hexagonal nettings. For hexagonal wire netting with no pvc coating, the wire diameter ranges from 2.0mm to 4.0mm. For those pvc coated hexagonal wire netting, the outside diameter ranges from 3.0mm to 4.0mm. The wire of the outside frame edge is one wire gauge thicker than the wire used for hexagonal wire netting.
Advantage:
1.With our new production line,we can do the same quality and standard goods as Maccaferri gabion.
2.Anti rust material,gabion will be without rust for years.
3.Very fast shipment.
Gabion mesh by the high-quality steel wire twisted machine from the twisted. Can be used for slope support, foundation pit support, mountain rock face hanging net shotcrete, slope vegetation (green), railway freeway isolation retaining block, it can also be made of stone cage, stone pad for rivers, dams And seawall anti-erosion protection and reservoirs, river closure with rock crater.
Tie Wire:2.2mm or according to customerâ??s demand.
Lead Time:1-15days.
Production Capacity:1 container per day.
Advantage:
1.With our new production line,we can do the same quality and standard goods as Maccaferri gabion.
2.Anti rust material,gabion will be without rust for years.
3.Very fast shipment.
CELMETAL Gabion box is a kind of hexagonal wire mesh that is made of steel wires. The size of wire is according to the different sizes of hexagonal net. For steel wire, The sizes from 2.0mm To 4.0mm can be adopted, and for PVC coated wire, The size from 3.0 To 4.5mm, will be used as a mesh wire, and the lacing wire is generally heavier than the mesh wire.
1) Galvanized steel wire
2) Zinc-5% aluminum-mixed mischmetal alloy steel wire
3) with PVC or PE coating
Features:
1) Economic. Just fill the stone into the gabions and seal it.
2) Simple installation. No special technology needed.
3) Weather proof under natural destroy, corrosion resistant.
4) No collapse even under big scope of deforming.
5) Sludge in the stones is good for plant growing. Mixed to form a integrity with the natural environment.
Applications:
1) Gabion box is used for slope and foundation pit support.
2) Prevention or rock breaking ,slope planting .
3) Water and soil protection.
Gabion baskets could be supplied in various lengths, widths and heights. In order to strengthen the baskets, all the edges of the structure shall be selvedged with wire of greater diameter.
The wire mesh used in Gabion Baskets production strictly conforms to EN10223-3 and gabions also meet the requirements of ASTM A975-97.
All wires used in Gabion Baskets and lacing wire have the tensile strength of 350-500N/mm according to EN10223-3, 2 BS1052/80 and ASTM A641-97. (The figures above are of the wire prior to manufacturing mesh).
Gabion boxes applications:
Control and guide of water or flood
Flood bank or guiding bank
Preventing of rock breaking
Water and soil protection
Bridge protection
Strengthening structure of soil
Protection engineering of seaside area.
Advantage:
1.economy,filling the stones into the gabion baskets is ok;
2.easily assembly,no need special skills or trained workers;
3.protect from the erosion and bad weather resiatance;
4.it can stand a wild range of deformatiion without collapse;
5.the stone gap can supply the plant a good grow environment,compatible to the surroundings;
6.with good permeblity,avoiding to the damage from the hydrostic fore;
7.save on the transport cost,easily folded to transport and easily assembly.
Material: hot dip galvanized wire, pvc coated wire
Suface treatment:
1. Electro galv. Gabion box
2.Common hot-dipped galv. Gabion box, zinc coated about 50g/m2
3.Heavy hot-dipped galv. Gabion box, zinc coating complies to astm-a641-1998 & en 10244-2
4.Pvc coated gabion box complies to astm a975& en 10245-2
Features:
* economic. Just fill the stone into the gabions and seal it.
* simple installation. No special technology needed.
* weather proof under natural destroys and corrosion resistant.
* no collapse even under big scope of deforming.
* sludge in the stones is good for plant growing. Mixed to form a integrity with the natural environment.
* good permeation can prevent the damage by hydrostatic.
* less transport freight. It can be folded together for transport and further installation.
Packing:for easy handing and shipping, the gabions are supplied folded flat.A color stripe applied on the side of each folded gabion identifies the size.
Loading:usually, gabions will be loaded into 40ft containers to save cost.
Tolerances:
On the hexagonal, double-twisted wire mesh opening shall not exceed 10% on the nominal dimension.
In order to strengthen the baskets, all the edges of structure selvedged with wire of greater diameter.
ASTM 975 standard:
Style 1 galvanzied wire as per ASTM a 641, class 3 soft temper
Style 2 style 1 and overcoated with PVC
Style 3 zn-5al-mm coated wire as per ASTM a 856
En 10223-3 standard:
Galvanzied wire meets en 10244-2 and old bs 443
Tensile strength between 380n/mm2 and 550n/mm2 according to bs 1052.
Gabion mattress application:
Gabion mattresses plays an important part in preventing natural scour of water and retaining earth. It is mainly applied for river bank protection as well as foreshore and side slope protection. Meanwhile, it provides protection on water courses and coastal revetments against scour and erosion.
General specifications:
Sizes: 6*2*0.3m, 6*2*0.23m, 5*2*0.3m, 5*2*0.23m, 4*1*0.3m, 3*1*0.3m, 2*1*0.3m
Special sizes: 2.5*1*0.3m, 1.5*1*0.5m, etc
Mesh hole sizes: 60*80mm, 80*100mm
Surface treatment: heavy zinc coating or PVC coating.
During the past 15 years, we dedicate to produce high quality metal wire netting products at competitive price, offer professional services and customized services to worldwide customers.
Our leading products include gabion box, Reno mattress, heavy hexagonal wire mesh, concertina barbed wire, chain link fencing, welded fence, rolling of welded mesh, square mesh, Iron windows screen, plastic windows screen, hexagonal wire netting, crimped wire mesh, European fence, security fence and other fence. Our fence experience ranges from all phases of garden fence, residential fence, government fence and fence of projects.
We have our own R&D department and offer customized services.
Our QC departments carry on strict quality control procedure from raw material to cargo packing, checking cargo according to the customers' technical requirement and commercial contract. We have passed ISO9001:2000.
Gabion is Also known as double twisted Grid, Green Grid, honeycomb retaining wall, galvanized wire stone cage and so on. Gabions' material is hexagonal wire netting that is woven by metal wire, and the metal wire diameter is determined by the mesh of hexagonal wire netting.The selvage wire diameter of the frame is 1gauge thicker than the hexagonal wire netting.
The application of gabions:
Gabions are used in many situations including the stabilization of earth movement and erosion, river control, reservoirs, canal refurbishment, landscaping , retaining walls, hydraulic engineering, roof greening and so on.
