Details
Applications Of Segment CNC Diamond Wheel
Full segment CNC diamond grinding wheel is used for glass edge grinding. Suit for Flat glass, safety glass, tempered glass, architectural glass, frosted glass, patterned glass, Insulated glass, laminated glass, glass brick, optical glass, Auto Glass, solar glass and so on.
Applicable machine: straight edge machine, beveling machine and double edge machine, CNC machines, etc.
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
Diamond bruting wheel is used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications of diamond bruting wheels
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
The advantages of diamond bruting wheels
* Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
* Not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life.
* High abrasive resistance and abrasive wear is small.
MORE® Offers A Perfectly Matched Range Of Products. These Wheels Are Made Of A New Generation Hybrid Bond. The wheels combines the wear resistance of metal bonds with the sharp cutting of resin bond Hybrid Wheels Ensure Higher Material Removal Without Compromising On The Surface Finish, While Ensuring Considerable Reduction In Cycle Times. These Wheels Can Be Used For Both Fresh Tool Manufacturing And Re-Sharpening, On CNC Tool And Cutter Grinders.
The Unique Properties Of The Hybrid Wheels:
Capable Of Taking Higher Depth Of Cuts, High Lubrication At The Point Of Grinding, Lesser Load On The Spindle Motor, Increased Profile
Retention On The Wheel, Lower Grinding Force On The Work Place, Which Results In Lesser Work Place Deflection During Grinding.
Advantages of Hybrid metal-resin diamond Wheel
Hybrid metal-resin wheels have advantages of resin bond and metal bond.
*Good self-sharpness, sharp cutting, high grinding efficiency.
*High rigidity, high heat resistance and shape holding capacity.
Resin bond diamond wheel
*Good self-sharpening, sharp cutting, high efficiency.
These Properties Of The Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased Rate Of Material Removal With High Temperature Stability
* Reduced Grinding Time Per Component
* Low And Constant Power Consumption
* High Profile Stability And Better Machine Productivity
* Long Wheel Life And Long Dressing Interval
Applicable CNC tools Grinding Machine: ANCA,WAlter,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN And So On. Have Shown Excellent Grinding Performance Influte Grinding With High Stock Removal Capacity Combined With A Minimum Of Wheel Wear.It Is Not Necessary To Reduce The Infeed or The Impact Rate With Our Hybrid Diamond/ CBN Grinding Wheel.
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Resin Diamond Wheel for PDC Cutter / Drill Bits Grinding
More Superhard provides precise solutions for cylindrical grinding PDC cutter, repairing PDC drill bits in Oil & Gas industry. We can supply diamond tools include,
12A2 Diamond grinding wheels used for sharpening and finishing of front surface of reamer teeth, hobbing cutters, circular saws, drawing dies and tools made of hard alloys. Many customers from foreign countries (such as USA, UK, Thailand, India) purchase our 12A2 wheels to grind tungsten carbide tools, they achieve good working performance.
Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Details:
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
Advantages Of Peripheral Diamond Wheels:
* High durability, long life
* Good edge quality of inserts
* Good surface accuracy retention
* High stock removal efficiency
Application Of Peripheral Diamond Grinding Wheels:
Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.
Materials of workpiece: tungsten carbide, ceramics, PCD/ PCBN inserts, etc.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels:
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Details:
Diamond bruting wheel is used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications Of Diamond Bruting Wheels:
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
The Advantages Of Diamond Bruting Wheels:
* Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
* Not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life .
* High abrasive resistance and abrasive wear is small.
Vitrified diamond grinding wheels for PCD & PCBN tools
Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
Grit Size: rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#)
Model: 6A2 vitrified diamond wheel, resin diamond wheel, metal diamond wheel
Alias: vitrified bond diamond wheel, pcd grinding wheel
Application: PCD & PCBN tools grinding
Applications of vitrified diamond wheels for PCD and PCBN tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption
* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Specifications of vitrified diamond grinding wheel
Model D (mm) T (mm) H (mm) W (mm) X (mm)
6A2
PCD Tool Grinding 150 40 32 40 5 10 15 20 10
125 40 32 40 5 10 15 20 10
100 40 20 32 40 3 5 10 15 20 10
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)
Grain size selection of vitrified diamond grinding wheel
Grain Size Machining Type Application
W40(500# D35) W28(D20) Rough Regrinding a blade edge profile and sharpening of much worn inserts
W20 (800# -1000#, D20) Universal Standard grain size also can get a high sharpening efficiency, good quality surfaces
W10 (1500# D15A) W7 (2000# D15B) Finish Finishing grinding - getting a very good quality of machined surfaces
W5 (3000# D7) W3.5 (4000# D3) Super Finish Super finish grinding - getting a brilliant quality of machined surfaces
Others grits can be made according to customers' requirements.
PCD and PCBN tools for Grinding machines
Ewag, Anca, COBORN, Farman and others PCD grinding machine.
(More SuperHard provides a full range of PCD and PCBN tools solutions � PCD Grinding www.moresuperhard.com)
Application cases of vitrified diamond wheels for PCD tools grinding
* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer
PCD grinding wheels size 150D * 40T * 40H * 8W * 10X
PCD grinding wheels grain size rough #325, finishing #1500
Workpiece materials PCD grinding
Centerless Diamond Grinding Wheel
Centerless grinding is an OD (outer diameter) grinding process. The centerless grinding wheel is used for peripheral grinding of workpieces .
Alias: Type: 1A1, 6A1, 9A1
Application: cemented carbide bars, Polycrystallin
e-mail: sales@moresuperhard.com
Application Of Centerless Diamond Grinding Wheels
Rough, semi-finish and finish grinding of cemented carbide bars , PDC Cutter (Polycrystalline Diamond Compacts), tungsten carbide, ceramics, magnetic material, stainless steel bar, PCD and PCBN composites.
Features Of Centerless Diamond Grinding Wheels
High roundness , good surface finish, superior grinding action, bulk removing of materials, competitive price, long life .
Specification Of Centerless Grinding Wheels
Model D (mm) H (mm) T (mm) X (mm)
1A1
6A1
9A1 200 75 50 5, 10
305 120 150 5, 10
350 127 125 5, 10
400 203 150 5, 10
455 228.6 205 5, 10
500 127 125, 150, 200 5, 10
600 305 200, 400, 600 10
Other specification can be made according to customers requirements
Centerless Wheels For The Centerless Grinding Machines:
Centreless (centerless) grinding can perform excellent roundness of the work piece.The workpiece is supported by a work rest blade and set between a rubber regulating wheel that rotates the workpiece and a rotating grinding wheel.The mainly centerless grinding machines: Koyo, Crystec, Dedtru, Landis , Okuma, Paragon, Royal Master, Unison, WMV and so on.
Introductions of Moresuperhardâ??s Brazed diamond grinding wheels
Vacuum brazed diamond cup wheels are installed on grinder used for grinding workpieces made of raw metal and steel, especially cast iron, angle iron, ductile iron, carbon steel,etcâ?¦
Application of Vacuum Brazed Diamond Grinding Disc
Vacuum brazed diamond grinding disc for grinding cast iron, angle iron, ductile iron, carbon steel, etc.
Model Diameter(mm) Hole(mm) Thickness(mm)
Vacuum Brazed Diamond Grinding Disc 100 16/22.3 1.5-3
150 16/22.3 1.5-3
Grain Size: Rough 25/30, 30/35, 35/40, Finish 50/60
Moresuperhard can support customize service according to your requirement
Detailed Specifications can be customized!
Advantages of Moresuperhardâ??s Brazed diamond grinding wheels
* Higher quality process than sintered or laser welded diamond wheel
* Long life
* High efficiency
* Single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* No pollution, low noise, never need dressing
Cylindrical Diamond grinding wheels
Description of the Cylindrical Diamond grinding wheels:
Cylindrical Diamond grinding wheels are mainly used for grinding tungsten carbide coating, ceramic coating and others material.
Various kinds of dimensions and shapes are available, such as flat shapes, cup shapes, dish shapes, etc.
Feature/Benefit of the Cylindrical Diamond grinding wheels
1. Good free-cutting
2. Good Abrasion Resistance
3. Availability in a broad range of applications in both Dry and Wet Condition
4. Improved Heat Resistance
Application of the Cylindrical Diamond grinding wheels:
1. Internal grinder,
2. Tungsten carbide grinding,
3. Wet or dry grinding
Specification of Cylindrical Diamond grinding wheels:
Type:Â 1A1,1A8, 1A1W
� Bond type: Resin, electroplated, metal type
Grit: 50 2000
Concentration: 100, 125
to meet your requirements in every way, we need the following information
Shape and Dimension of the wheels
Grit size (Mesh, refer to Table 1)
Concentration
Bond(Resin, Vitrified, Metallic, Electroplated)
Quantity
vitrified bond diamond grinding wheel for ceramic for pcd tools amanda@moresuperhard.com
Name : vitrified bond diamond grinding wheel for ceramic for PCD tools
Introduction:
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance , especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Application : Mainly used for machining tungsten carbide, ceramic, cermets, optical glass, PCD, PCBN, CVD, natural diamond, stones and so on.
Name: electroplated diamond & CBN grinding wheel for non-ferrous industry application
No dressing,Body can be re-plated several times
Introduction:Electroplated diamond and Cubic Boron Nitride (CBN) tools are made up of a basic single layer or multi-layers (depending on application) of either diamond or CBN particles that are bonded to the tool surface using a nickel matrix. The product can be made with various shapes and they are suitable for special complicated profile, surface grinding ,Internal grinding, Slot grinding,Profile grinding and small and others form grinding. Electroplated diamond and CBN tools are used for surface grinding ,Internal grinding, Slot grinding,Profile grinding Ceramics, Glass, Tungsten Carbide, Ferrite ,Chilled Cast Iron, Founded Alloy Steel, Titanium Alloy And etc
Applications of electroplated bond grinding wheels:
diamond tools for non - ferrous industry application
* carbide (grinding green and sintered tungsten carbide)
* ceramic (grinding ceramics like SIC, AJO,ZrO, etc)
* automotive (grinding brake liners and cutting re-enforced rubber mouldings)
* pharmaceutical (grinding factitious knee joint)
* dental (profiling rubber bonded grinding pins)
* ferrite (grinding magnetic parts)
* chemical (grinding laboratory glass)
* graphite (grinding graphite parts)
* glass (grinding tubes, automotive components)
* Fiberglass ,Plastics and Electronic components, etc
CBN tools for metallic materials industry application
* High-speed tool steels
* Die steel
* Hardened carbon steels
* Hardened stainless steels
* Alloy steels,Titanium Alloy
* Aerospace alloys
* Abrasion resistant ferrous materials, etc
Advantages of electroplated diamond & CBN wheels:
1.No dressing procedure necessary,Body can be re-plated several times
2.High geometric and proportion precision,Complicated forming
3.retain their original shape and dimensions throughout their working life
4.Simple electroplated process, less investment convenient manufacturing
5.Excellent surface roughness, high grinding efficiency , long tool life
6.free-faster cutting, no dressing, less heating due to the diamond particles protruding from the surface.
Please provide us details when you order, For example,
Product needed: Resin bond diamond grinding wheel
1) Diameter (25, 40,100,200,300,750mm)
2) Hole/state bore dimension
3) Thickness (4/5/6/8/10/,40/50/60mm)
4) Shape (1A1 /1A1R/1A8/1A1W/1L1/1F1/6A2/12A2/11V9/4A1/14A1,)
5) Grit size (16/18, 18/20,40/45,80/100,325/400. In GB or ISO standard)
6) Other request
Diamond Profiling Wheels are essential tools for shaping and refining stone edges, offering unparalleled precision and durability. Whether you're working with granite, marble, or concrete, our high-quality profiling wheels deliver exceptional results, helping you achieve smooth, professional finishes with ease.
Features
Durability & Long Life: Made with premium synthetic diamonds for extended tool life.
Precision & Accuracy: Provides smooth, consistent profiles on various stone and concrete surfaces.
Wide Range of Applications: Ideal for granite, marble, concrete, porcelain, and engineered stone.
Customizable Profiles: Available in various shapes and sizes for tailored edge profiles.
High Efficiency: Cuts faster and with less effort, reducing production time.
Low Vibration: Designed for smoother operation and less fatigue during extended use.
Applications
Stone Fabrication: Perfect for creating polished edges on granite, marble, and other natural stones.
Concrete and Floor Grinding: Ideal for shaping concrete surfaces and creating smooth, rounded edges for flooring.
Tile and Porcelain Work: Great for achieving clean, precise edges in tile cutting and porcelain profiling.
Construction and Renovation Projects: Used by contractors for edging and profiling stone in both residential and commercial buildings.
Our range of Diamond Profiling Wheels includes
Continuous Rim Profiling Wheels: For smooth and even profiles on marble and softer stones.
Segmented Profiling Wheels: Designed for aggressive material removal, ideal for granite and concrete.
Cup Profiling Wheels: Perfect for edging and grinding applications on large stone slabs.
Dry and Wet Profiling Wheels: Available in both dry and wet cutting options to suit your working environment.
31675 Diamond Wheel Suppliers
Short on time? Let Diamond Wheel sellers contact you.
