Cutting, drilling, and grinding tools that use diamond particles embedded in a metal or resin matrix to cut or grind hard materials such as stone, concrete, asphalt, and glass.
The mono-crystal diamond tools can achieve excellent cutting edge by grinding . And the surface finish can reach 0.025 micron or higher.
Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish.After processing, generally do not need to grinding,polishing and other subsequent processes.
Specification
Advantages Of Mono Crystal Diamond Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Applications Of Mono Crystal Diamond Cutting Tools
3C electronic product
shells and panels for clock , mobile phone, copper aluminum products, mobile phone copper buttons CD lines, acrylic , PC panel decoration
Optical glass processing
optical lens, contact lens, optical storage reading head
precious metal processing
gold, silver, platinum products of carving processing
Precision mechanical parts, aviation industry, medicine industry and other ultra-precision industry
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Types Of Mono Crystal Diamond Cutting Tools
* Other types and specifications can be produced according to customers requirement
The mono-crystal diamond tools can obtain excellent cutting edge through grinding.The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)
The world's top brands of raw materials: E6 single crystal diamond
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal toolsï¼?
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
MCD non-standard square bar type turning tools
- Suitable for turning non-ferrous metals such as copper and aluminum. The surface roughness after processing can reach Rz0.1~0.05�¼m, and the cutting depth during processing does not exceed 0.05mm
MCD mono crystal diamond Arc cutting tools
- Mono crystal diamond tool is suitable for the forming and processing of non-ferrous metals such as copper and aluminum. The size of the arc is designed according to the requirements of the workpiece.
MCD Non-standard integrated top and bottom chamfering cutting tools
- The tool has two cutting edges, and one tool can realize up and down chamfering without changing the tool, which is very cost-effective
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
Description: The mono-crystal diamond tools can obtain excellent cutting edge through grinding. The surface finish of single crystal diamond tool can reach more than 0.01micron (Ra < 0.1 um)The world's top brands of raw materials: E6 single crystal diamond.
Applications of Mono Crystal Diamond Tools:
Application industries: optical lenses, 3C, medical contact lenses, electronic, jewelry, watch marking and automotive industry, etc
Types Of Mono Crystal Diamond Cutting Tools
Depending on the equipment (CNC machine tools, CNC machining centers, etc.) and cutting processes used in different working conditions, single crystal tools can be welded on different tool bodies as required to make different cutting tools. Common types of single crystal tools
Single crystal diamond inserts, Non standard Single crystal diamond turning tools, Mono crystal diamond milling tools, Mono crystal chamfering cutters, MCD grooving cutters, Single crystal ball milling cutters, monocrystalline diamond end mill, etc
- MCD non-standard square bar type turning tools
- MCD mono crystal diamond Arc cutting tools
- MCD Non-standard integrated top and bottom chamfering cutting tools
Application of MCD non-standrad chamfering tool
- Chamfering of the outer frame of non-ferrous metals such as copper, aluminum, etc.
- The peripheral chamfering of mobile phone shell parts.
- Reasonable design and speed feed can eliminate the residual tool marks in the processing, and truly achieve the mirror surface of the processing surface effect
- The grain processing efficiency is higher, especially the mosaic welding, the speed can reach 70,000 revolutions/min, and the feed can reach 4000 mm/min, but it is inevitable that there will be residual tool marks in the processing.
Precious metal processing, jewelry industry: gold, silver, platinum products of carving processing.
Medical Industry: contact lens and IOL (single-crystal mills and drills). Contact lens machining tools are free from scratches and burrs on the contact lens that may occur during finishing process.
Printing industry: roller mould
Automotive industry: night driving optical system, projection lights, aluminum alloy wheels, etc.Defense and aerospace industry: navigation gyro for missiles New materials ceramics, engineering plastics. motorcycle trailers, shipbuilding, rail transportation and other industries.
Advantages of Mono Crystal Diamond Tools:
Geometries and dimensions are maintained exactly.
- High homogeneity, no microstructure.
- Allows the production of highly precise cutting edges for maximum surface accuracies.
- Cutting edges are extremely sharp.
- Machining can be performed without restrictive contours.No special tools required.
- Constant process reliability and assured reproducibility.
- Surface qualities with Ra < 0.1 um are possible!
- Turning in polishing quality.
We are a scale enterprise with many years of production and sales of diamond tools products. The company employs hundreds of people, including more than 30 management personal and senior technicians. Limei is a leading manufacture with updated equipment and strong technical team, can comply with market various inquiry. The main products of conventional hot and cold pressed sintered blades, silver brazed blades, grinding cup wheels, tuck ponit crack chaser, core bits accessories, T.C.T.Saw blades. The products obtained good fame at home and abroad. Goal is to innovate and product first-class products to serve worldwide market.
Specification :0 to 90 degrees
Materials: Element 6 single crystal diamond, South African natural diamond.
Tool rod material: tungsten steel
Speed: 5,000-100000r /min.
Feed: 1500-5000mm/min.
Cutting depth: 0.05-0.2mm.
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and nonmetallic.
Features: high finish, high cost performance, long life
Electroplated diamond cutting discs
Flange 70mmx22.23mm for using on cutting discs 150mm, 180mm, 230mm
Flange 50mmx22.23mm, m14 threading for using on cutting discs 100mm, 115mm, 125mm
Diamond grinding is an exceptionally efficient process that utilizes industrial-grade diamonds embedded in grinding discs or segments to remove unwanted coatings, epoxies, glues, or mastics from concrete surfaces. These diamonds, known for their extreme hardness and abrasiveness, are ideal for grinding tough materials.
During diamond grinding, a rotating disc or head equipped with diamond tools grinds the surface, effectively removing unwanted material and preparing the concrete for subsequent processing or finishing. This method is widely used in industries such as construction, flooring, and surface treatment.
At Leading Diamond Tools, we offer a wide variety of diamond profiling tools to cater to all your precise shaping and finishing needs. Our product lineup includes:
Hand Held Profile Wheels: Perfect for on-the-go profiling and shaping.
Portable Router Bits: Versatile and easy-to-use for detailed edge profiling.
CNC Profile Wheels: Engineered for high precision and efficiency in automated machining.
Profile Wheels for Bridge Saws: Ideal for heavy-duty profiling tasks.
Profile Router Bits with 1/2" Shank: Designed for compatibility with a wide range of routers.
Diamond Fluting Wheels: Excellent for creating decorative flutes in stone and concrete surfaces.
Diamond grinding is an exceptionally efficient process that utilizes industrial-grade diamonds embedded in grinding discs or segments to remove unwanted coatings, epoxies, glues, or mastics from concrete surfaces. These diamonds, known for their extreme hardness and abrasiveness, are ideal for grinding tough materials.
During diamond grinding, a rotating disc or head equipped with diamond tools grinds the surface, effectively removing unwanted material and preparing the concrete for subsequent processing or finishing. This method is widely used in industries such as construction, flooring, and surface treatment.
At Leading Diamond Tools, we offer a wide variety of diamond profiling tools to cater to all your precise shaping and finishing needs. Our product lineup includes:
Hand Held Profile Wheels: Perfect for on-the-go profiling and shaping.
Portable Router Bits: Versatile and easy-to-use for detailed edge profiling.
CNC Profile Wheels: Engineered for high precision and efficiency in automated machining.
Profile Wheels for Bridge Saws: Ideal for heavy-duty profiling tasks.
Profile Router Bits with 1/2" Shank: Designed for compatibility with a wide range of routers.
Diamond Fluting Wheels: Excellent for creating decorative flutes in stone and concrete surfaces.
Specification: R0.3~R100
Material: Element Six Single Crystal Diamond, South African Natural Diamond
Tool bar size: 320
Tool holder material: tungsten steel
Speed: 5000-100000r/min
Feed: 1500-5000mm/min
Cutting depth: 0.05-0.2mm
Processing materials: aluminum alloy, copper, acrylic and other non-ferrous metals and non-metals
Features: good finish, highly cost-effective, long life
Description: MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
Each individual piece of this diamond tool is designed to be matched with corresponding honing machines.
According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool.
Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess.
Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc.
Details
According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding.
The superior diamond plating process ensures long tool life and low cost per part.
Improved abrasive sleeve design for chip quick removal.
Greater accuracy and increased production efficiencies.
Custom design to meet your specific requirement.
Capable of adapting to most honing machines.
This single honing tools als called as one time honing tool,only for some accuary honing requirement,can have several of tool together used in process,then you will get finally diameter you want.
Diamond honing tools are divided into adjustable fixed honing knives and adjustable floating honing knives. They are an advanced tool for processing various high-precision workpieces. They have high cutting efficiency, long working life, high precision and good surface roughness. Features. According to the different diamond particle size, it can be used for rough hinge, fine hinge and fine grinding. The product is suitable for inner hole honing and cutting of refrigerator, air conditioner compressor cylinder hole, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine block, gear, powder metallurgy parts, super hard parts, etc.
Single Pass Diamond Honing Tools, Honing Mandrels for Progressive Honing, Single stroke Honing
Honing improves and guarantees bore geometry accuracy and finish after operations such as machining, heat treating or chucking.
Corrects the following conditions:
Out-of round, Taper, Boring Marks, Chatter Bell Mouth, Undersize, Barrel Shapes, Rainbow, Misalignment, Waviness. Additionally, cuts all materials, ferrous and nonferrous
Progressive Honing
The progressive honing sequence is very simple and does not require the presence of any skilled operators, it consists of a number of vertical honing tools, combined with a horizontal table which index/rotates under the spindles.
Progressive Honing Sequence
Each honing tool is preset to a progressively larger diameter, and as the workpiece passes through the machine's cycle it has its diameter increased in size by each spindle in turn. Each honing tools passes through the bore one single time only. At each pass the tool removes a specific quantity of material and the bore diameter is progressively increased, calibrated and finally finished step by step.
According to the material, the stock removal, the surfance finish and the required geometry, the honing range can include 1 to more than 10 honing tools.
Vacuum Brazed Diamond Tools
Vacuum brazed diamond wheel, diamond grinding disc are used for cast iron and metal working in foundry.
Super abrasive diamond and CBN tools are suitable for surface grinding, OD grinding, centerless grinding, internal grinding, tool grinding, cylindrical grinding and etc. More SuperHard Diamond grinding wheels include vitrified bond diamond wheel, resin bond diamond wheel, metal diamond wheel, electroplated bond diamond tools, dicing blade, etc
Resin Diamond/ CBN Grinding Wheel
* Flat diamond wheel for carbide grinding ( 1a1, 14a1, 1a2 resin diamond wheel for carbide, carbide rod grinding)
CNC Grinding Wheel for fiuting, gashing relief angle grinding carbide and HSS cutting tools. The Model types of cnc grinding wheels include 1A1 fluting wheel, 1v1, 11v9, 12a2, 14a1, 14f1, etc.
Diamond wheel for circular saw, chain saw in Woodworking. Diamond wheel for top grinding, side grinding and face grinding circular saw
Diamond wheel for carbide hvof coated. The diameter of 1a1 resin diamond wheel can be reach up 915mm (36") .
Vitrified Diamond /CBN Grinding Wheel
* Diamond wheel for pcd tool grinding. The diamond wheel can to grind R0.01mm pcd inserts.
Peripheral diamond wheel, cylindrical diamond wheel
If you need any products, do not hesitate to contact
Electroplated wheels can be made in various shapes, so it will be an excellent option when the wheel is with complex profile.
Performance of Electroplated Diamond Tools
E diamond tools are featured with free-faster cutting, non-truing and dressing, less heating due to the diamond particles protruding from the surface.
Applications of Electroplated Diamond Disc Tools
Used for machining quartz crystal, tungsten carbide, ceramic, glass, composite, sapphire, ferrite, refractory, thermal spraying material and so on.
Specifications of Electroplated Diamond Tools
Product Specification
Available shape With all kinds of profiles, the wheel diameter can be up to 500mm
Working Condition
Grinding Type Dry/Wet
E Grind, as a reputable diamond grinding wheel manufacturer in China is Henan E-Grind Abrasives Co., Ltd. For a variety of industries, including the woodworking industry, tool manufacturing, mold and die, automotive, aerospace, bearing, gear, glass, and ceramics, among others, we provide customers with high-performance super abrasive grinding wheels.
The feature of the PCD inserts:
1. The PCD insert meets the international ISO standard, size can be customized too.
2. In highly abrasive, extremely hard harsh geological environmen.PDC insert' life can reach 3~5 times than the normal carbide inserts.
3. The cutting edge of PCD insert is sharp, the hardness and wear resistance of the PDC insert is 100 times than the carbide inserts (theoretical value). It can realize high speed cutting and hard material cutting with high work efficiency and facilitate fast clamping.
4. Our PCD insert can be used repeatedly, which helps to lower your processing cost.
5. Reduce equipment loss and influence to the device of load mutations.
PCBN Products: Grade & Option For Machining
Place of Origin:
Hunan, China (Mainland)
Brand Name:
ZZ Hardmetal
Model Number:
standard
Material:
Hard Alloy
Usage:
External Turning Tool
Hardness:
3000~3400HV(MPa)
Coating:
PCD/PCBN
Workpiece:
steel, cast iron, non-ferrous metal stainless steel, aluminium
Quality:
long life and high working efficiency
Application:
Machining Cutting
coating Grade:
ZZ3500, ZZ3600, ZZ7000, ZZ7500, ZZ7600, ZZ9000, ZZ9500, ZZ9600
Certification:
ISO9001:2008
Cutting Condition:
Dry/ Wet
keyword:
diamond insert
Introduction: MORE supplies diamond honing tools designed for your specific application. The single stroke honing tool is also known as a single pass honing tool that incorporates a super abrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
Each individual piece of this diamond tool is designed to be matched with corresponding honing machines.
According to different workpieces, customers can choose from our existing models of honing tools, or customize a new honing tool.
Electroplated and sintered diamond honing tools are divided into adjustable fixed honing tools and adjustable floating honing tools. The honing machine is a one-piece electroplated and sintered diamond tool with a single up and down stroke to grind away the excess.
Processing materials: mild steel, hardened steel, cast iron, copper, carbide, ceramics, glass, etc.
Details
According to the different particle size of diamond, it can be used for rough honing, fine honing and fine grinding.
The superior diamond plating process ensures long tool life and low cost per part.
Improved abrasive sleeve design for chip quick removal.
Greater accuracy and increased production efficiencies.
Custom design to meet your specific requirement.
Capable of adapting to most honing machines.
Applications of Single Pass Diamond Honing Tools:
The products are suitable for honing inner hole of cylinder hole of refrigerator and air conditioner compressor, piston hole, nozzle oil pump, hydraulic valve, motorcycle, automobile engine cylinder block, gear, powder metallurgy parts, super hard parts, distribution valves, ABS, brake cylinder, supercharger, rocker arms, connecting rod, parking pawls, crankcase, sprockets, powdered metal components, ceramic components and so on.
Application Cases of Single Pass Diamond Honing Tools:
Advantages of Single Pass Diamond Honing Tools:
High Precision Single-pass honing tools, single-pass honing reamer (Expansion reamers)
Single-pass honing tools: electroplated diamond honing reamer and sintered honing reamer
Precision bore finishing
Used on Vertical Honing Machines
Pack: Cartons and bubble wrap
Sample: No free samples are provided
FOB Port: Shanghai Qingdao Guangzhou
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