Copper Mould Tube & Plate
We specially in supplying Copper Mould Tube, Crystallizing equipment of continuous casters, Mould cooling jacket, Repair of Metallurgical Copper Mould Tube, etc.
Equipments & Spare parts for Continuous Casting Machine.
1. Copper mould tube( square, rectangle and round )
2. Crystallizing equipment of continuous casters
3. Mould cooling jacket.
4. repair of copper tube moulds
COPPER MOULD ALLOYS
The copper alloys chosen for the moulds must maintain their physical properties at the operating temperatures of the continuous casting process.
The temperature gradation from the inner wall of the mould to the outside face of the mould can cause serious distortion problems, and Metallurgical Copper Mould Tube is imperative that the correct alloy is chosen for the various operating conditions.
Square Copper mould tube STANDARD MATERIALS
Phosphorus de-oxidised copper
This alloy has been proven to be excellent for the manufacture of moulds in the continuous casting of billets. The main composition of this alloy are Cu +Ag 99.90min, P0.0015 / 0.040.
Copper -Silver alloy
The addition of a small amount of silver, whilst not increasing the melting point of copper, does increase the recrystallisation temperature by almost 100â??, and also helps to give better thermal conductivity at the operating temperatures.
This alloy is normally used in moulds for the continuous casting of blooms and slabs .In this case, the moulds are much thicker than in the billet moulds, and the moulds temperature can be higher. The main composition of this alloy are Cu+Ag99.90 min. Ag 0.08 / 0.12 O 0.004 / 0.012.
The main features of high-efficiency continuous casting mold copper tube material: high-efficiency continuous casting mold material with good thermal conductivity, high recrystallization temperature, high thermal fatigue resistance, high strength, good wear resistance, long service life, high efficiency continuous casting mold copper tube The main feature of the material is that the overall performance of the above properties of the copper tube material is optimal.
In order to improve the wear resistance of the chrome plating layer and prolong the service life of the copper tube of the mold, a nickel-cobalt alloy coating layer of 0.4-0.5 mm thick is added between the inner surface of the copper tube of the crystallizer and the chrome plating layer as a transition layer. Therefore, it is called nickel-cobalt alloy - hard chrome plating. Referred to as composite copper plated tube. The metal content is: the hardness of the coating is 300-600 HV.
Because nickel-cobalt alloy coating has good chemical corrosion resistance, thermal erosion resistance and wear resistance. It not only blocks the diffusion of Zn, S, Cd and F in the molten steel to the inner surface of the copper tube of the mold, but also acts as a binder between the inner surface of the copper tube of the crystallizer and the chrome plating layer, so that the chrome layer is wear-resistant. The performance has been greatly improved. In addition, after the chrome layer is worn, the nickel-cobalt alloy coating can continue to work instead of the chrome layer, thereby prolonging the service life of the crystallizer copper tube.
The main features of high-efficiency continuous casting mold copper tube material: high-efficiency continuous casting mold material with good thermal conductivity, high recrystallization temperature, high thermal fatigue resistance, high strength, good wear resistance, long service life, high efficiency continuous casting mold copper tube The main feature of the material is that the overall performance of the above properties of the copper tube material is optimal.
In order to improve the wear resistance of the chrome plating layer and prolong the service life of the copper tube of the mold, a nickel-cobalt alloy coating layer of 0.4-0.5 mm thick is added between the inner surface of the copper tube of the crystallizer and the chrome plating layer as a transition layer. Therefore, it is called nickel-cobalt alloy - hard chrome plating. Referred to as composite copper plated tube. The metal content is: the hardness of the coating is 300-600 HV.
Because nickel-cobalt alloy coating has good chemical corrosion resistance, thermal erosion resistance and wear resistance. It not only blocks the diffusion of Zn, S, Cd and F in the molten steel to the inner surface of the copper tube of the mold, but also acts as a binder between the inner surface of the copper tube of the crystallizer and the chrome plating layer, so that the chrome layer is wear-resistant. The performance has been greatly improved. In addition, after the chrome layer is worn, the nickel-cobalt alloy coating can continue to work instead of the chrome layer, thereby prolonging the service life of the crystallizer copper tube.
122861 Copper Mould Tube Suppliers
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Design with double taper, triple taper
Multi-taper, parabolic taper and various kinds of continuous taper
Non-standard mould
Beam blank mould
The materials of copper mould tubes should be the ones with good tensile strength, fatigue strength, proper hardness, low elongation and high heat conductivity coefficient. As a result, material like phosphorous deoxidize copper CU-DHP,CUAG0.1, CR-ZR-CU are widely accepted by users of all countries.
Coatings:
Copper has lower hardness which leads to lower anti-abrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severely worn. To increase the life time of copper moulds, Uniform mould interior surface plating with suitable hardness is needed. We use hard chrome plating to increase the life of mould tubes. The plating thickness will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and Ni-Co-Cr coating to meet the demand of various customers both at home and abroad.
Notice:
1. Please use the copper mould tubes within one year.
2. Please store the copper mould tubes in someplace dry and well ventilated.
3. Keep the copper mould tubes away from acidic materials, especially the internal coating surface.
4. Polish the external surface of the copper mould tubes with sand paper if oxidized.
5. Pouring the molten steel to the center of the copper mould tubes
6. Avoid internal surface scratch of the moulds caused by manual operation.
Specifications:
Materials: CuDHP, CuAg, CuCrZr, CuNiP
Cross section: Square, rectangular, round, polygonal, beam blank
Size: up to 750 mm (across), larger sizes available on request
Internal profile: Parallel, single CONE-shaped, multi CONE-shaped, parabolic, special paraboic
Curving: Straight, curved
Radius of the inside corner: > 1mm
Length: Unlimited
Packaging Details:
Standard seaport package&Standard airport package
Delivery Detail:
According to actual requirement
Place of Origin:
Liaoning, China (Mainland)
Brand Name: LMM
Model Number: LMMould-1
Type: Casting Parts, round tube, square-tube, E-type tube, rectangular tube
Material: TP2,CuAg0.1,Cu-Cr-Zr
Plating: Other
Certification: DIN
Taper: single taper, double taper, multi-taper, concave type, etc
Technical features:
1. Material: cudhp, cuag0.1, cucrzr.
2. Size:
Round copper tubes: 110~1200 mm .
Square copper tubes: 50*50~ 500*500 mm.
Rectangular copper tubes: (100~500)*650 mm.
Rectangular copper plates: (700~1000)*(300~3800)*(30~70) mm
Beam blank copper plates: (700~1016)*(280~480)*(80~140) mm
Manufactured precisely according to your drawing, and we can provide design & customize for you.
3. Coating: cr, ni-cr, ni-fe, ni-co. Meeting the demand of various customers, customize accept.
4. Taper: single taper, double taper, triple taper, quadruplicate taper, parabolic taper and various kinds of continuous tapers achieved high efficiency copper mould tubes. The taper you need will be custom-made designed by our own design team.
5. Hardness of cu-side: 95 hb min.
Copper mould tube
Copper mould is placed in the heart position of continuous casting machine(CCM), its function is to solidify the liquid steel pouring through the Submerged entry nozzle(SEN), guarantees required billet/bloom/slab with enough thick shell to be obtained. Copper mould plays a crucial role in increasing con-casting efficiency as well as improving steel quality.
-Mould material :
The tough working condition of copper mould tube requires its material with excellent tensile strength, enough hardness, low elongation & good thermal conductivity. After many years experiment in our Lab & steel mills, now we are manufacturing copper mould tube with widely accepted material as : SF-CU, CU-Ag0.1 & Cu-Cr-Zr.
-Mould plating :
The temperature inside the mould is very high, so in order to prevent inside wall from wearing off & eliminating cracks & defects on the billet surface, by introducing western plating technology, ANSSEN has successfully improved the coalescent strength between copper and plating, as a result, life of copper mould has been elongated by 20~30% compared with traditional ways.
Typical coatings are : Cr, Ni, Cr-Ni, Ni-Fe, Ni-Co.
- Taper design:
Properly taper design will make billet shrinking in a proper curve while passing through, also minimizing the air gap between copper mould & billet Shell.
Along with the development of con-casting technology, ANSSEN has accumulated rich experience in taper designing, our tapers are: Single taper, double taper, triple taper, multiple taper, parabolic taper as well as double parabolic taper .
ANSSEN is an iron-steel industry oriented group who is committed itself to the technology research and development for various metallurgical equipments, one of our key products is continuous casting equipments and its spare parts that is used as an vital items for steel makers.
ANSSEN mission is to manufacture Europe quality Copper moulds at a more competitive price by introducing advanced technologies and combination with powerful institute to decrease user¡¯s cost and increase efficiency.
ANSSEN is one of the earliest companies who starts manufacturing & technical research in China for copper moulds, with an area of 60000 square meter,500 workers,80 technicians, and 27 engineers, main advanced equipment of 300sets,as well as 2 decades of experience, now our annual production capacity reach 20000pcs,which make us deeply rooted in our industry.
Material: Phosphorized copper, Cu-AG, Cu-Cr-Zr
Moudld types: Square. Rectangular, Round, H types and so on.
Coatings: Chromium; Nickel and Cobalt; Ni-Co+Cr composite coating(Ni-Te, Ni-Co, Co-Ni)
Taper: Single taper, Multi-taper; Parabolic taper; Taper such as compound
Specification: Billet 60x60 or 450x450mm
Rectangular Billet: 120x340 or 365x480mm
Round Billet: ¦µ 90-500mm
Length: 700~1000mm
Arc radius: R3500~R16000mm
Place of Origin: China(Mainland)
Packaging Detail: Wooden Cases
We assure our products is of high quality and competitive price. We sell not only items, but also our sevice attitude to cater to more and more clients. We look forward to your reply.
LMM Brand Copper Mould for continuous casting machine in steelmaking is available for :
billet caster, bloom caster, beam blank caster, slab/thin slab caster.
1. We supply high quality and durable copper mould tube with most competitive price and prompt delivery.
2. Our Copper Mould Tube meet ISO9001 standards,
high precision and meet hardness requirement, perfect taper and coated layer.
3. We have complete facilities to process every copper mould tube,galvanize plating,
hardness testing to provide accurate Chromium plating to the Mould Tubes to achieve high performance in heat resistance.
4. We manufacture thousands pieces of copper mould tube every month
and supply to several biggest Steel Group in China
which proved that our product is most trusted and satisfy by our customers.
Design with double taper, triple taper
Multi-taper, parabolic taper and various kinds of continuous taper
Non-standard mould
Beam blank mould
The materials of copper mould tubes should be the ones with good tensile strength, fatigue strength, proper hardness, low elongation and high heat conductivity coefficient. As a result, material like phosphorous deoxidize copper CU-DHP,CUAG0.1, CR-ZR-CU are widely accepted by users of all countries.
Coatings:
Copper has lower hardness which leads to lower anti-abrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severely worn. To increase the life time of copper moulds, Uniform mould interior surface plating with suitable hardness is needed. We use hard chrome plating to increase the life of mould tubes. The plating thickness will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and Ni-Co-Cr coating to meet the demand of various customers both at home and abroad.
Notice:
1. Please use the copper mould tubes within one year.
2. Please store the copper mould tubes in someplace dry and well ventilated.
3. Keep the copper mould tubes away from acidic materials, especially the internal coating surface.
4. Polish the external surface of the copper mould tubes with sand paper if oxidized.
5. Pouring the molten steel to the center of the copper mould tubes
6. Avoid internal surface scratch of the moulds caused by manual operation.
Design with double taper, triple taper
Multi-taper, parabolic taper and various kinds of continuous taper
Non-standard mould
Beam blank mould
The materials of copper mould tubes should be the ones with good tensile strength, fatigue strength, proper hardness, low elongation and high heat conductivity coefficient. As a result, material like phosphorous deoxidize copper CU-DHP,CUAG0.1P, CR-ZR-CU are widely accepted by users of all countries.
Coatings:
Copper has lower hardness which leads to lower anti-abrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severely worn. To increase the life time of copper moulds, Uniform mould interior surface plating with suitable hardness is needed. We use hard chrome plating to increase the life of mould tubes. The plating thickness will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and Ni-Co-Cr coating to meet the demand of various customers both at home and abroad.
LMM Brand Copper Mould for continuous casting machine in steelmaking is available for :
billet caster, bloom caster, beam blank caster, slab/thin slab caster.
LMM Mould's key features:
· 100% high quality Chile originated Copper;
· CuDHP, CuAg0.1, CuCrZr, CuNiBe, CuCoNiBe alloy etc
· Cr/Ni/NiCo/Ceramic coating etc with various shapes;
· state of the art milling, drilling, measuring & testing facilites etc with more than 20 years manufacturing experience,
in accordance with EN, DIN, ANSI, AS standards, meet strictest requirement;
· quick delivery time, 25 days or shorter;
· more than 80000 pcs capacity annually;
The main features of high-efficiency continuous casting mold copper tube material: high-efficiency continuous casting mold material with good thermal conductivity, high recrystallization temperature, high thermal fatigue resistance, high strength, good wear resistance, long service life, high efficiency continuous casting mold copper tube The main feature of the material is that the overall performance of the above properties of the copper tube material is optimal.
In order to improve the wear resistance of the chrome plating layer and prolong the service life of the copper tube of the mold, a nickel-cobalt alloy coating layer of 0.4-0.5 mm thick is added between the inner surface of the copper tube of the crystallizer and the chrome plating layer as a transition layer. Therefore, it is called nickel-cobalt alloy - hard chrome plating. Referred to as composite copper plated tube. The metal content is: the hardness of the coating is 300-600 HV.
Because nickel-cobalt alloy coating has good chemical corrosion resistance, thermal erosion resistance and wear resistance. It not only blocks the diffusion of Zn, S, Cd and F in the molten steel to the inner surface of the copper tube of the mold, but also acts as a binder between the inner surface of the copper tube of the crystallizer and the chrome plating layer, so that the chrome layer is wear-resistant. The performance has been greatly improved. In addition, after the chrome layer is worn, the nickel-cobalt alloy coating can continue to work instead of the chrome layer, thereby prolonging the service life of the crystallizer copper tube.
Design with double taper, triple taper
Multi-taper, parabolic taper and various kinds of continuous taper
Non-standard mould
Beam blank mould
The materials of copper mould tubes should be the ones with good tensile strength, fatigue strength, proper hardness, low elongation and high heat conductivity coefficient. As a result, material like phosphorous deoxidize copper CU-DHP, CUAG0.1P, CR-ZR-CU are widely accepted by users of all countries.
Coatings:
Copper has lower hardness which leads to lower anti-abrasive property. Therefore, the area at the lower part of the moulds, where the stress increases drastically due to shells, will be more severely worn. To increase the life time of copper moulds, Uniform mould interior surface plating with suitable hardness is needed. We use hard chrome plating to increase the life of mould tubes. The plating thickness will be controlled in the best range. As for the coating of copper mould plates, based on our years of experience, we are able to provide Cr coating, Ni-Cr coating, Ni-Fe coating and Ni-Co-Cr coating to meet the demand of various customers both at home and abroad.
Notice:
1. Please use the copper mould tubes within one year.
2. Please store the copper mould tubes in someplace dry and well ventilated.
3. Keep the copper mould tubes away from acidic materials, especially the internal coating surface.
4. Polish the external surface of the copper mould tubes with sand paper if oxidized.
5. Pouring the molten steel to the center of the copper mould tubes
6. Avoid internal surface scratch of the moulds caused by manual operation.
